DIN EN 1501-2-2010 Refuse collection vehicles and their associated lifting devices - General requirements and safety requirements - Part 2 Side loaded refuse collection vehicles Ge.pdf

1、February 2010 Translation by DIN-Sprachendienst.English price group 21No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 43.160!$O“1574492www.din.deDDIN EN 1501-2Refuse collection vehicles and their associated lifting devices General requirements and safety requirements Part 2: Side loaded refuse collection vehicles (includes AmendmentA1:2009)English translation of DIN EN 1501-2:2010-02Abfallsammelfahrzeuge und die

3、 dazugehrigen Schttungen Allgemeine Anforderungen und Sicherheitsanforderungen Teil 2: Seitenlader (enthlt nderung A1:2009)Englische bersetzung von DIN EN 1501-2:2010-02Bennes de collecte des dchets et leurs lve-conteneurs associs Exigences gnrales et exigences de scurit Partie 2: Bennes chargement

4、latral (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 1501-2:2010-02SupersedesDIN EN 1501-2:2005-09www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.5802.10 Start of validity This standard takes effect on 1 February 2010. N

5、ational foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 183 “Waste management” (Secretariat: DIN, Germany), Working Group WG 2 “Refuse collection vehicles and their associated lifting devices”. The responsible German body involved in

6、 its preparation was the Normenausschuss Kommunale Technik (Municipal Services Standards Committee), Working Committee NA 051-03-01 AA Abfallentsorgung, Fahrzeuge und Gerte (Spiegelgremium fr CEN/TC 183/WG 2). Amendment of the European Machinery Directive has made it necessary to review the previous

7、ly valid standard, EN 1501-2:2005, in terms of the essential requirements of the new European Machinery Directive, 2006/42/EC. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid until 28 December 2009)

8、and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to side loaded refuse collection vehicles that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the es

9、sential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”)

10、. Amendments This standard differs from DIN EN 1501-2:2005-09 as follows: a) In clause 2, reference to EN 1501-4 has been added. b) Subclauses 6.14 “Noise measurement” and 6.15 “Vibration” have been added. c) Subclause 7.2 has been revised to include further requirements. d) Subclauses 7.5.1 and 7.5

11、.2 have been revised. e) Inclusion of Annex ZB “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC”. Previous editions DIN EN 1501-2: 2005-09 2 A comma is used as the decimal marker. DIN EN 1501-2:2010-02 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE

12、 NORM EN 1501-2:2005+A1 November 2009 ICS 43.160 Supersedes EN 1501-2:2005English Version Refuse collection vehicles and associated lifting devices General requirements and safety requirements Part 2: Side loaded refuse collection vehicles Bennes de collecte des dchets et leurs lve-conteneurs associ

13、s Exigences gnrales et exigences de scurit Partie 2: Bennes chargement latral Abfallsammelfahrzeuge und die dazugehrigen Schttungen Allgemeine Anforderungen und Sicherheitsanforderungen Teil 2: Seitenlader This European Standard was approved by CEN on 25 March 2005 and includes Amendment 1 approved

14、by CEN on 10 October 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national stan

15、dards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified

16、to the CEN Management Centre has the same status as theofficial versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Ne

17、therlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitatio

18、n in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1501-2:2005+A1:2009: EEN 1501-2:2005+A1:2009 (E) Contents Page Foreword3 Introduction .4 1 Scope 4 2 Normative references 5 3 Terms and definitions .7 4 Modes and controls of side loaded RCVs.10 5 List of signifi

19、cant hazards 12 6 Safety requirements 17 7 Information for use 32 8 Verification .35 Annex A (normative) Working stations, functional and visible areas/spaces41 Annex B (informative) Types and examples of data sheet .45 Annex ZA (informative) Relationship between this Standard and the Essential Requ

20、irements of EU Directive 98/37/EC54 Annex ZB (informative) !Relationship between this Standard and the Essential Requirements of EU Directive 2006/42/EC“55 Bibliography 56 Figures Figure A.1b Functional, visible and working areas for lifting Front view. 42 Figure A.1c Outside working stations. 43 Fi

21、gure A.2 Open and closed systems . 44 Figure A.3 Warning sign : extending arm. 44 Tables Table 1 List of significant hazards 13 Table 2 Graphical symbols. 22 Table 3 Verification . 37 Figure A.1a Functional, visible and working areas for lifting Top view 41 Table B.1 Side loaded RCV 45 Table B.2 Typ

22、es. 47 Table B.3 Dimensions, volumes and centre of gravity calculation 49 Table B.4 Axle load calculation (Example of a data sheet).49 Table B.5a Calculation of side stability on fully tipped body/bodywork. 51 Table B.5b Calculation of stability on RCV with extending arm 52 Table B.5c Calculation of

23、 stability on RCV without extending arm with lifting device for designated waste containers larger than 1,1 m3. 53 2 DIN EN 1501-2:2010-02 EN 1501-2:2005+A1:2009 (E) Foreword This document (EN 1501-2:2005+A1:2009) has been prepared by Technical Committee CEN/TC 183 “Waste management”, the secretaria

24、t of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2010, and conflicting national standards shall be withdrawn at the latest by May 2010. Attention is drawn to the poss

25、ibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-10-10. This document supersedes EN 1501-2:2005. The star

26、t and finish of text introduced or altered by amendment is indicated in the text by tags !“. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relation

27、ship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ The minimum essential criteria are considered to be of primary importance in providing safe, serviceable, economical, and practical side loaded refuse collection vehicles. This European Standard

28、 is the second one of the series of co-ordinated standards of EN 1501 about “Refuse collection vehicles and their associated lifting devices” comprising the following parts: Part 1: Rear-end loaded refuse collection vehicles Part 2: Side loaded refuse collection vehicles Part 3: Front loaded refuse

29、collection vehicles Part 4: Noise measurement protocol for refuse collection vehicles Part 5: Lifting devices for refuse collection vehicles (in preparation) Part 6: Electromagnetic compatibility (EMC) (in preparation) Amendment EN 1501-1/A1: Footboards This European Standard is the second one of a

30、series of standards dealing with specification, design, safety and testing of side loaded refuse collection vehicles (side loaded RCVs) and associated lifting devices. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to impl

31、ement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland

32、 and the United Kingdom. 3 DIN EN 1501-2:2010-02 EN 1501-2:2005+A1:2009 (E) Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this Eu

33、ropean Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions o

34、f this type C standard. The series of standards should be read in conjunction with the documents developed by CEN/TC 183/WG 1 for mobile waste containers (series of standards EN 840), for stationary waste containers (series of standards EN 12574) and for selective collection containers emptied by th

35、e top (Type B of EN 13071) that are compatible with the lifting devices specified in these standards. While producing this European Standard it was assumed that: only persons who have been appropriately trained will operate the side loaded RCV; components without specific requirements are designed i

36、n accordance with the usual engineering practice and calculation codes, including all failure modes, of sound mechanical and electrical construction and made of materials with adequate strength and of suitable quality; harmful materials, such as asbestos, are not used as part of the machine; compone

37、nts are kept in good repair and working order, so that the required characteristics remain despite wear within the specified limits as stated in the maintenance manual; by design of the load bearing elements, a safe operation of the machine is assured for loading ranging from zero to 100 % of the ra

38、ted capacities and during the tests; the equipment shall be designed for operation with an ambient temperature between 10 C and +40 C; negotiation occurs between the manufacturer and the user concerning the specific uses and places of use of the machinery; the locations for use of the side loaded RC

39、V are safe (e.g. tarmac road). The standard is designed for careful consideration by designers, manufacturers, suppliers and users of side loaded RCVs. 1 Scope This European Standard specifies the technical requirements to minimise the hazards listed in Clause 5 which can arise during the operation

40、and the maintenance of side loaded refuse collection vehicles (side loaded RCVs) used for the collection, transportation and unloading of solid wastes and as intended by the manufacturer or his authorised representative. This European Standard deals with: side loaded refuse collection vehicles as de

41、fined in Clauses 3 and 4; lifting devices for side loaded refuse collection vehicles. Examples for basic types of side loaded refuse collection vehicles are given in Annex B. 4 DIN EN 1501-2:2010-02 EN 1501-2:2005+A1:2009 (E) This European Standard does not establish the additional requirements for:

42、 design and equipment of the chassis, considered as meeting all road traffic requirements; operation in severe conditions (e.g. extreme environmental conditions such as: temperatures below 10 C and above +40 C, corrosive environment, tropical environment); operation subject to special rules (e.g. po

43、tentially explosive atmospheres, contaminating environments); static electricity problems; transportation of passengers, lifting of persons; loading by crane; loading by a satellite vehicle; containers other than those manufactured according to EN 840, EN 12574 and EN 13071; handling of loads the na

44、ture of which could lead to dangerous situations (e.g. hot wastes, acids and bases, radioactive materials, especially fragile loads, explosives); hazards occurring during construction, transportation, commissioning, decommissioning; hazards occurring in relation to traffic on public roads; wind velo

45、city in excess of 75 km/h; direct contact with foodstuffs; hazards due to the noise of the side loaded RCV. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated ref

46、erences, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 418:1992

47、, Safety of machinery Emergency stop equipment, functional aspects Principles for design EN 457:1992, Safety of machinery Auditory danger signals General requirements, design and testing (ISO 7731:1986, modified) EN 563:1994, Safety of machinery Temperatures of touchable surfaces Ergonomics data to

48、establish temperature limit value for hot surfaces EN 574:1996, Safety of machinery Two-hand control devices Functional aspects Principles for design EN 894-1:1997, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators 5 DIN EN 1501-2:2010-02 EN 1501-2:2005+A1:2009