DIN EN 15037-5-2013 Precast concrete products - Beam-and-block floor systems - Part 5 Lightweight blocks for simple formwork German version EN 15037-5 2013《预制混凝土产品 横梁和拼花地板系统 第5部分 简.pdf

1、August 2013 Translation by DIN-Sprachendienst.English price group 21No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、 91.100.30!%mh“2047469www.din.deDDIN EN 15037-5Precast concrete products Beam-and-block floor systems Part 5: Lightweight blocks for simple formwork;English version EN 15037-5:2013,English translation of DIN EN 15037-5:2013-08Betonfertigteile Balkendecken mit Zwischenbauteilen Teil 5: Leichte Zwisch

3、enbauteile fr einfache Schalungen;Englische Fassung EN 15037-5:2013,Englische bersetzung von DIN EN 15037-5:2013-08Produits prfabriqus en bton Systmes de planchers poutrelles et entrevous Partie 5: Entrevous lgers de coffrage simple;Version anglaise EN 15037-5:2013,Traduction anglaise de DIN EN 1503

4、7-5:2013-08See start of applicationwww.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 60 pages 07.13 DIN EN 15037-5:2013-08 2 A comma is used as the decimal marker. Start of application It should be noted that, in Germany, CE conformity ma

5、rking of construction products will be permitted once this standard has been listed in the Official Journal of the European Union and/or the Bundesanzeiger (German Federal Gazette) and from the date given therein. For further information, users of this standard should refer to the websites of the Eu

6、ropean Commission or of the relevant building authority. National foreword This document (EN 15037-5:2013) has been prepared by Technical Committee CEN/TC 229 “Precast concrete products” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was the Normenausschuss Bau

7、wesen (Building and Civil Engineering Standards Committee), Working Committee NA 005-07-08 AA Betonfertigteile. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15037-5 May 2013 ICS 91.100.30 English Version Precast concrete products - Beam-and-block floor systems - Part 5: Lightweight blocks fo

8、r simple formwork Produits prfabriqus en bton - Systmes de planchers poutrelles et entrevous - Partie 5: Entrevous lgers de coffrage simple Betonfertigteile - Balkendecken mit Zwischenbauteilen - Teil 5: Leichte Zwischenbauteile fr einfache Schalungen This European Standard was approved by CEN on 21

9、 January 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may b

10、e obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to

11、the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, I

12、reland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Aven

13、ue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15037-5:2013: EEN 15037-5:2013 (E) 2 Contents Page The numbering of clauses is strictly related to EN 13369, Common rules for precast concrete produ

14、cts, at least for the first three digits. When a clause of EN 13369 is not relevant or included in a more general reference of this standard, its number is omitted and this may result in a gap on numbering. Foreword . 4 Introduction 6 1 Scope 7 2 Normative references . 7 3 Terms and definitions 7 4

15、Requirements . 8 4.1 Material requirements 8 4.2 Production requirements . 9 4.3 Finished product requirements . 9 5 Test methods 13 5.1 Measuring of dimensions 13 5.2 Determination of the weight. 17 5.3 Mechanical strength . 17 5.4 Reaction to fire test 27 5.5 Thermal conductivity . 27 5.6 Thermal

16、resistance of the floor system. 27 6 Evaluation of conformity 28 6.1 General . 28 6.2 Initial type tests 28 6.3 Factory production control 28 7 Marking . 29 8 Technical documentation 29 Annex A (normative) Sampling for initial type testing and for independent testing of consignments . 30 A.1 General

17、 . 30 A.2 Sampling procedure . 30 Annex B (normative) Factory production control 32 Annex C (normative) Gravity loading tests 34 C.1 Test rig 34 C.2 Procedure . 37 C.3 Test report 38 Annex D (informative) Calibration of mechanical strength testing machine 39 D.1 Sample 39 D.2 Procedure . 39 D.3 Vali

18、dity 40 Annex E (normative) Compliance criteria for mechanical strength 41 Annex F (normative) Fire testing test for thin blocks 43 F.1 General . 43 F.2 Terminology . 43 F.3 Mounting and fixing . 43 F.4 End Use Application Rules 45 DIN EN 15037-5:2013-08 EN 15037-5:2013 (E) 3 F.5 Additional conditio

19、ns for polypropylene blocks . 46 Annex ZA (informative) Clauses of this European Standard addressing the provisions of the EU Construction Products Directive . 48 ZA.1 Scope and relevant characteristics . 48 ZA.2 Procedure for attestation of conformity of lightweight blocks for beam-and-block floor

20、systems. 49 ZA.3 CE marking and labelling . 55 Bibliography 58 DIN EN 15037-5:2013-08 EN 15037-5:2013 (E) 4 Foreword This document (EN 15037-5:2013) has been prepared by Technical Committee CEN/TC 229 “Precast concrete products”, the secretariat of which is held by AFNOR. This European Standard shal

21、l be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2013, and conflicting national standards shall be withdrawn at the latest by November 2013. Attention is drawn to the possibility that some of the elements of this do

22、cument may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirem

23、ents of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. Eurocodes are taken as a common reference for design aspects. This document was examined and agreed upon by a liaison ad-hoc group with CEN/TC 250, particularly for i

24、ts compatibility with structural Eurocodes. The installation of some structural precast concrete products is dealt with in EN 13670, Execution of concrete structures. EN 15037, Precast concrete products Beam-and-block floor systems is composed of the following parts: Part 1: Beams Part 2: Concrete b

25、locks Part 3: Clay blocks Part 4: Expanded polystyrene blocks Part 5: Lightweight blocks for simple formwork (the present document) For common aspects of concrete products, reference is made to EN 13369, Common rules for precast concrete products, from which also the relevant requirements of EN 206-

26、1, Concrete Part 1: Specification, performance, production and conformity are taken. The references to EN 13369 by CEN/TC 229 product standards are intended to make them homogeneous and to avoid repetitions of similar requirements. The program of standards for structural precast concrete products co

27、mprises the following standards, in some cases consisting of several parts: EN 1168, Precast concrete products Hollow core slabs EN 12794, Precast concrete products Foundation piles EN 12843, Precast concrete products Masts and poles EN 13224, Precast concrete products Ribbed floor elements EN 13225

28、, Precast concrete products Linear structural elements DIN EN 15037-5:2013-08 EN 15037-5:2013 (E) 5 EN 13693, Precast concrete products Special roof elements EN 13747, Precast concrete products Floor plates for floor systems EN 13978-1, Precast concrete products Precast concrete garages Part 1: Requ

29、irements for reinforced garages monolithic or consisting of single sections with room dimensions EN 14843, Precast concrete products Stairs EN 14844, Precast concrete products Box culverts EN 14991, Precast concrete products Foundation elements EN 14992, Precast concrete products Wall elements EN 15

30、037-1, Precast concrete products Beam-and-block floor systems Part 1: Beams EN 15050, Precast concrete products Bridge elements EN 15258, Precast concrete products Retaining wall elements According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countri

31、es are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Polan

32、d, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 15037-5:2013-08 EN 15037-5:2013 (E) 6 Introduction The evaluation of conformity refers to the completed precast elements which are supplied to the market and covers all the production operatio

33、ns carried out in the factory. For design rules, reference is made to EN 1992-1-1. Additional complementary rules are provided where necessary. DIN EN 15037-5:2013-08 EN 15037-5:2013 (E) 7 1 Scope This European Standard deals with the requirements and the basic performance criteria for lightweight b

34、locks used as formwork during the construction of the floor system. The blocks are used in conjunction with precast concrete beams in compliance with EN 15037-1, with or without cast-in-situ concrete for the construction of beam-and-block floor systems. This European Standard does not deal with bloc

35、ks made in polystyrene, with or without tong, or combined with different materials where polystyrene contributes to more than 50 % of the mechanical resistance of the block. These blocks are covered by EN 15037-4, Precast concrete products Beam-and-block floor systems Part 4: Expanded polystyrene bl

36、ocks. Examples of typology of floor systems are given in Annex B of EN 15037-1:2008. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For u

37、ndated references, the latest edition of the referenced document (including any amendments) applies. EN 12390-4, Testing hardened concrete Part 4: Compressive strength Specification for testing machines EN 12667, Thermal performance of building materials and products Determination of thermal resista

38、nce by means of guarded hot plate and heat flow meter methods Products of high and medium thermal resistance EN 13369:2013, Common rules for precast concrete products EN 13501-1, Fire classification of construction products and buildings elements Part 1: Classification using data from reaction to fi

39、re tests EN 13823:2010, Reaction to fire tests for building products Building products excluding floorings exposed to the thermal attack by a single burning item EN 15037-1:2008, Precast concrete products Beam-and-block floor systems Part 1: Beams EN ISO 10211, Thermal bridges in building constructi

40、on Heat flows and surface temperatures Detailed calculations (ISO 10211) EN ISO 11925-2, Reaction to fire tests Ignitability of products subjected to direct impingement of flame Part 2: Single-flame source test (ISO 11925-2) 3 Terms and definitions For the purposes of this document, the following te

41、rms and definitions apply. 3.1 lightweight block for simple formwork block with no mechanical function in the final floor system Note 1 to entry: Its only mechanical function is that of formwork during the construction of the floor system. Note 2 to entry: This block is mentioned in the present stan

42、dard as lightweight block. See Figure 1. DIN EN 15037-5:2013-08 EN 15037-5:2013 (E) 8 Figure 1 Examples of lightweight blocks 3.2 cut block lightweight block, the form of which is obtained by cutting 3.3 moulded block lightweight block formed by moulding, either by injection of the material in a mou

43、ld (injected blocks), or by pressing of the material in a mould (pressed block) 3.4 thin block lightweight block formed as a vault made of one or several layers of material 3.5 thick block lightweight block constituted by one or several materials, which forms a filled product 3.6 family group of pro

44、ducts for which the test results for one or more characteristics from any one product within the family are valid for all other products within the family Note 1 to entry: The definition of the family takes into account at least a same material and a similar shape and geometry. 3.7 batch quantity of

45、 lightweight blocks defined by either a same reference of raw material, or similar parameters and conditions of manufacturing, or manufactured during the same day of production (or 24 h in case of continuous production), without exceeding a length of 10 000 m 4 Requirements 4.1 Material requirements

46、 Only materials with established suitability shall be used. Lightweight block may be manufactured from: DIN EN 15037-5:2013-08 EN 15037-5:2013 (E) 9 a) wood material (plywood, fibreboards, Oriented Strand Board OSB); b) plastic material (polyethylene PE, polypropylene PP); c) cardboard, cellulose; d

47、) composite material (Glass Reinforced Plastic GRP); e) polymer concrete; f) metallic material; g) combination of the materials a) to f); h) one of the materials a) to f) combined with polystyrene, if this one contributes to not more than 50 % of the mechanical resistance of the block. For a particu

48、lar material, other than the ones mentioned above, the establishment of suitability may result from a European Standard which refers specifically to the use of this material for a similar use; in absence of a European Standard it may also result, under the same conditions, from an ISO standard. Where this material is not covered by a European or an International Standard, or if it deviates from the requirements of these standards,