DIN EN 15056-2010 Cranes - Requirements for container handling spreaders German version EN 15056 2006+A1 2009《起重机 集装箱装卸起吊机用要求 德文版本EN 15056 2006+A1 2009》.pdf

1、February 2010 Translation by DIN-Sprachendienst.English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 53.020.20!$O“1574488www.din.deDDIN EN 15056Cranes Requirements for container handling spreaders (includes Amendment A1:2009)English translation of DIN EN 15056:2010-02Krane Anforderungen an Spreader zum Umschlag von Containern (enthlt nderung A1:2009)Englische bersetzung von DIN EN 15056:2010-02A

3、ppareils de levage charge suspendue Prescriptions pour les spreaders manutentionnant des conteneurs (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 15056:2010-02SupersedesDIN EN 15056:2006-12www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be consider

4、ed authoritative.02.10 25DIN EN 15056:2010-02 A comma is used as the decimal marker. Start of validity This standard is valid from 1 February 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 147 “Cranes Safety” (Secreta

5、riat: BSI, United Kingdom), Working Group WG 14 “Bridge and gantry cranes”. The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Coordinating Committee CEN/TC 147-ISO/TC 96 Krane. Amendment of the European Machiner

6、y Directive has made it necessary to review the previously valid standard, EN 15056:2006, in terms of the essential requirements of the new European Machinery Directive, 2006/42/EC. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directiv

7、e”, Directive 98/37/EC, (valid until 28 December 2009) and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to container handling spreaders that are either first placed on the market or commissioned within the EEA. This standard serves

8、to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Mach

9、inery Directive (“presumption of conformity”). It should be noted that the term “crane” as in this standard includes all machines for cyclic lifting, or cyclic lifting and handling, of loads suspended on hooks or other load lifting attachments. This means that this standard applies to all other equi

10、pment, such as winches, which meets this definition. The International and European Standards referred to in this document have been published as the corresponding DIN EN, DIN EN ISO, DIN CEN/TS or DIN ISO Standards with the same number. Amendments This standard differs from DIN EN 15056:2006-12 as

11、follows: a) Normative references have been updated. b) The requirement for the electrical connection to the crane has been modified, see 5.5.3. c) Information relating to the test load has been modified, see 7.1, 7.2.1. d) Annex B “Selection of a suitable set of crane standards for a given applicati

12、on” has been updated. e) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. Previous editions DIN EN 15056: 2006-12 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15056:2006+A1 May 2009 ICS 53.020.

13、20 Supersedes EN 15056:2006English Version Cranes - Requirements for container handling spreaders Appareils de levage charge suspendue - Prescriptions pour les spreaders manutentionnant des conteneurs Krane - Anforderungen an Spreader zum Umschlag von Containern This European Standard was approved b

14、y CEN on 28 August 2006 and includes Amendment 1 approved by CEN on 24 April 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and

15、 bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsib

16、ility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Icelan

17、d, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue M

18、arnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15056:2006+A1:2009: EEN 15056:2006+A1:2009 (E) 2 Contents Page Foreword 4Introduction .51 Scope 62 Normative references 63 Terms, definitions and termin

19、ology .73.1 Terms and definitions .73.2 Terminology .94 List of significant hazards . 115 Safety requirements and/or protective measures . 125.1 General . 125.2 Requirements for strength . 125.2.1 Structural . 125.2.2 Connection to the crane . 125.3 Twistlock system 125.3.1 General . 125.3.2 Twistlo

20、ck 135.3.3 Mechanical blockading 135.3.4 Landing pins 145.4 Flippers 145.5 Electrical system. 145.5.1 Electrical and control system 145.5.2 Stop actuators on spreader . 145.5.3 !Electrical connection to crane“ 165.6 Hydraulic systems 166 Verification of the safety requirements and/or protective meas

21、ures 166.1 Proof loading . 166.2 Verification of requirements 177 Information for use . 177.1 Marking 177.2 Manuals 187.2.1 General . 187.2.2 Instructions on functional testing . 187.2.3 Maintenance 187.2.4 Flipper 187.2.5 Overloading the spreader 187.2.6 Instability . 197.2.7 Electrical and control

22、 system 197.2.8 Lifting of two containers in a single lift operation 197.2.9 Damaged containers or containers out of standard . 197.2.10 Inspection 19Annex A (informative) Example of specifications for load and lengths . 20Annex B (informative) Selection of a suitable set of crane standards for a gi

23、ven application 21Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC . 22Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 23DIN EN 15056:2010-02 EN 15

24、056:2006+A1:2009 (E) 3 Table 1 List of significant hazards and associated requirements 11 Table 2 Methods to be used to verify conformity with the safety requirements 17 Table A.1 Load assumption 20 Table B.1 21 Figure 1 Main parts of a spreader 10 Figure 2 Geometrical tolerances 13 Figure 3 Example

25、 of emergency stop 15 Figure 4 Example of spreader stop . 16 DIN EN 15056:2010-02 EN 15056:2006+A1:2009 (E) 4 Foreword This document (EN 15056:2006+A1:2009) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be

26、 given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2009-04-24. This docume

27、nt supersedes EN 15056:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of E

28、U Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Aus

29、tria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 15056

30、:2010-02 EN 15056:2006+A1:2009 (E) 5 Introduction This standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this standard. When provisions of this type C s

31、tandard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. DIN EN 15056:2010-02 EN 1

32、5056:2006+A1:2009 (E) 6 1 Scope This European Standard specifies safety requirements for spreaders used with cranes designed for the purpose of handling ISO containers based on ISO 668 including other lengths such as 45 ft. The connection between the spreader and the container is by the use of twist

33、locks that engage into the containers upper corner castings. The standard deals with all significant hazards, hazardous situations and events relevant to container handling spreaders, when used as intended and under conditions foreseen by the manufacturer (see Clause 4). The spreader is interfaced t

34、o the cranes control and safety system. This European Standard does not cover the following types of spreaders: hand operated spreaders (without external power supply); bottom lift grapple spreaders used for swapbodies and road trailers. This European Standard does not deal with the lifting of perso

35、ns. This European Standard is applicable to spreaders which are manufactured after the date of approval by CEN of this standard. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For

36、 undated references, the latest edition of the referenced document (including any amendments) applies. !deleted text“ EN 982, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 1050, Safety of machinery Principles for risk assessment EN 12644-1, Cranes

37、 Information for use and testing Part 1: Instructions EN 13001-1, Cranes General design Part 1: General principles and requirements EN 13001-2, Cranes General design Part 2: Load actions CEN/TS 13001-3-1, Cranes General design Part 3-1: Limit states and proof of competence of steel structures EN 131

38、35-2, Cranes Equipment Part 2: Non-electrotechnical equipment EN 60204-32, Safety of machinery Electrical equipment of machines Part 32: Requirements for hoisting machines (IEC 60204-32:1998) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic termino

39、logy, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) DIN EN 15056:2010-02 EN 15056:2006+A1:2009 (E) 7 !EN ISO 13850:2006, Safety of machinery Emergency stop Principles for design (I

40、SO 13850:2006)“ ISO 668, Series 1 freight containers Classification, dimensions and ratings 3 Terms, definitions and terminology 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply. 3.1.1 fixed length spreader li

41、fting device for handling ISO containers of one size 3.1.2 telescopic spreader lifting device for handling ISO containers of several sizes 3.1.3 mid frame middle section of a telescopic spreader 3.1.4 telescopic beam extending frame of a telescopic spreader which slides in and out of the mid frame 3

42、.1.5 end beam outer end beam of a telescopic spreader extending frame 3.1.6 telescopic motion adjusting the length of the spreader to different container sizes 3.1.7 tare weight spreaders own weight in operation 3.1.8 twistlock rotating locking device for connecting a spreader to a container corner

43、casting (Figure 2) 3.1.9 fixed twistlock twistlock that does not float to adapt to holes deviating from nominal dimensions 3.1.10 floating twistlock twistlock that will float around its vertical axis 3.1.11 mechanical blockading action of mechanically blocking the twistlock in order to prevent unsaf

44、e rotation DIN EN 15056:2010-02 EN 15056:2006+A1:2009 (E) 8 3.1.12 single lift operation lifting one container with one spreader 3.1.13 twin lift operation lifting two containers with one spreader 3.1.14 expandable twin lift twin lift operation with the ability to expand or retract two containers fr

45、om each other 3.1.15 ship to shore handling lifting of containers by a crane from the ship to the land and vice versa 3.1.16 yard handling the lifting, transporting and stacking of containers by a crane within a container terminal 3.1.17 telescopic beam lock mechanical lock to prevent telescopic mot

46、ion of the telescopic beam 3.1.18 flipper (gather guide) guidance device to align the spreader to a container which can be moved from the “in-use” position to a safe, stored position manually or by remote control 3.1.19 lock(ed) twistlock locked in corner castings to ensure safe lifting of the conta

47、iner 3.1.20 unlock(ed) twistlock unlocked in corner castings to ensure safe removal from the container 3.1.21 land(ed) spreader landed correctly with all twistlocks in the corner castings 3.1.22 landing pin(s) mechanical device(s) with electrical indicatation on correct landing of the spreader on th

48、e container 3.1.23 headblock part of the crane to which the spreader is attached 3.1.24 headblock connection connection between the spreader and the headblock 3.1.25 manual mode (of control) control of a spreader by a crane operator DIN EN 15056:2010-02 EN 15056:2006+A1:2009 (E) 9 3.1.26 automatic m

49、ode (of control) control of a spreader by an automated system 3.1.27 twin unit additional twistlock housings and mechanism fitted to a single lift spreader that enables it to perform twinlift operations 3.1.28 fixed guide guidance device to align the spreader to a container which is non retractable (see 3.1.18) 3.1.29 twin lift interlock devi