DIN EN 15085-2-2008 Railway applications - Welding of railway vehicles and components - Part 2 Quality requirements and certification of welding manufacturer English version of DIN.pdf

1、January 2008DEUTSCHE NORM English price group 12No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.160.01; 45.060.01!$

2、Kk“1409272www.din.deDDIN EN 15085-2Railway applications Welding of railway vehicles and components Part 2: Quality requirements and certification of welding manufacturerEnglish version of DIN EN 15085-2:2008-01Bahnanwendungen Schweien von Schienenfahrzeugen und -fahrzeugteilen Teil 2: Qualittsanford

3、erungen und Zertifizierung von SchweibetriebenEnglische Fassung DIN EN 15085-2:2008-01SupersedesDIN 6700-2:2001-05www.beuth.deDocument comprises 24 pagesDIN EN 15085-2:2008-01 2 National foreword This standard has been prepared by Technical Committee CEN/TC 256 “Railway applications” (Secretariat: D

4、IN, Germany) in collaboration with Technical Committee CEN/TC 121 “Welding and allied processes”. The responsible German body involved in its preparation was the Normenausschuss Fahrweg und Schienen-fahrzeuge (Railway Standards Committee), Technical Committee NA 087-04-13 AA Schweien im Schienen-fah

5、rzeugbau. The EN 15085-1 to EN 15085-5 series of European Standards replaces the DIN 6700-1 to DIN 6700-6 series of German national standards, with European Standard EN 15085-2 replacing the German national standard DIN 6700-2. Welding coordination personnel Persons who have been qualified as weldin

6、g coordinators in accordance with DIN 6700 retain their qualification for the relevant level in DIN 6700-2 (see below) even after introduction of the EN 15085 series. Certification levels Certification level CL 1: replaces “Bauteilklassen” C1 and C2 as in DIN 6700-2. Certification level CL 2: replac

7、es “Bauteilklasse” C3 as in DIN 6700-2. Certification level CL 3: replaces “Bauteilklasse” C4 as in DIN 6700-2. Certification level CL 4: replaces “Bauteilklasse” C5 as in DIN 6700-2. Validity of certificates issued in accordance with DIN 6700-2 In Germany, a welding certificate as in DIN 6700-2 rem

8、ains valid until the original period of validity has ended. Recertification in accordance with EN 15085-2 may be necessary if required by national stipulations issued by the relevant national railway safety authority, or contractual obligations. Amendments This standard differs from DIN 6700-2:2001-

9、05 as follows: a) The content has been updated to reflect the current state of technology and harmonized with European and international standardization. b) The vehicles, components and sub-assemblies are classed into four “certification levels” according to the highest weld performance class CP of

10、the welded joints in the component/sub-assembly, and according to a component list given in clause 4. c) Three levels of welding coordinator are defined. In order to become certified, manufacturers must demonstrate that the technical knowledge of their welding coordinators is at the required level.

11、d) The German term “externe Schweiaufsicht” (external welding coordinator) has been replaced by the term “untervergebene Schweiaufsicht” (subcontracted welding coordinator). Previous editions DIN 6700-2: 1997-06, 2001-05 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15085-2October 2007ICS 25.160

12、.10; 45.060.01English VersionRailway applications - Welding of railway vehicles andcomponents - Part 2: Quality requirements and certification ofwelding manufacturerApplications ferroviaires - Soudage des vhicules et descomposants ferroviaires - Partie 2: Exigences de qualit etcertification du const

13、ructeurBahnanwendungen - Schweien von Schienenfahrzeugenund -fahrzeugteilen - Teil 2: Qualittsanforderungen undZertifizierung von SchweibetriebenThis European Standard was approved by CEN on 18 August 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the

14、conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in th

15、ree official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Au

16、stria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMI

17、TTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15085-2:2007: EEN 15085-2:2007 (E) 2 Cont

18、ents Page Foreword3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .6 4 Certification of welding manufacturers.6 5 Quality requirements for the welding manufacturer8 5.1 Staff requirements .8 5.2 Technical requirements 10 5.3 Welding coordination organization11 5.4 Weldin

19、g procedure specification .11 5.5 Assignment of the requirements to certification level.11 6 Certification procedure .11 6.1 Audit for the certification 11 6.2 Certificate .12 7 Validity 12 Annex A (informative) Possible allocation of parts and subassemblies of rail vehicles to the certification lev

20、els14 Annex B (normative) Tasks and areas of competence of the welding coordinator.16 Annex C (normative) Requirements for the welding manufacturer .19 Annex D (informative) Welding of railway vehicles and components according to EN 15085-2 21 Bibliography 22 DIN EN 15085-2:2008-01 EN 15085-2:2007 (

21、E) 3 Foreword This document (EN 15085-2:2007) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at

22、 the latest by April 2008, and conflicting national standards shall be withdrawn at the latest by April 2008. This series of European Standards EN 15085 “Railway applications Welding of railway vehicles and components“ consists of the following parts: Part 1: General Part 2: Quality requirements and

23、 certification of welding manufacturer Part 3: Design requirements Part 4: Production requirements Part 5: Inspection, testing and documentation Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held

24、responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,

25、France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 15085-2:2008-01 EN 15085-2:2007 (E) 4 Introduction Welding is a special proce

26、ss in the manufacture of railway vehicles and their parts. The required provisions for this process are laid down in the standards series EN ISO 3834. The basis of these provisions are the basic technical welding standards in respect of the special requirements for the construction of railway vehicl

27、es. This standard is aimed at defining the terms of enforcement applicable to European Standards, it should not be construed as a substitute to these standards. This standard can also be used by internal and external parties, including certification bodies, to assess the organisations ability to mee

28、t customer, regulatory and the organisations own requirements. DIN EN 15085-2:2008-01 EN 15085-2:2007 (E) 5 1 Scope This series of standards applies to welding of metallic materials in the manufacture and maintenance of railway vehicles and their parts. This part of the series defines the certificat

29、ion levels as well as the requirements for welding manufacturers and describes the procedure for the recognition of welding manufacturers. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited ap

30、plies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 287-1, Qualification test of welders Fusion welding Part 1: Steels EN 473, Non destructive testing Qualification and certification of NDT personnel General principles EN 1418, Welding

31、personnel Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials EN 15085-1:2007, Railway applications - Welding of railway vehicles and components - Part 1: General EN 15085-3:2007, Railway applications W

32、elding of railway vehicles and components Part 3: Design requirements EN 15085-4:2007, Railway applications Welding of railway vehicles and components Part 4: Production requirements EN ISO 3834 (all parts), Quality requirements for fusion welding of metallic materials EN ISO 9606-2, Qualification t

33、est of welders - Fusion welding - Part 2: Aluminium and aluminium alloys (ISO 9606-2:2004) EN ISO 14555, Welding - Arc stud welding of metallic materials (ISO 14555:2006) EN ISO 14731:2006, Welding coordination - Tasks and responsibilities (ISO 14731:2006) EN ISO 15607, Specification and qualificati

34、on of welding procedures for metallic materials - General rules (ISO 15607:2003) EN ISO 15609 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure specification EN ISO 15610 Specification and qualification of welding procedures for metallic mate

35、rials - Qualification based on tested welding consumables (ISO 15610:2003) EN ISO 15611, Specification and qualification of welding procedures for metallic materials - Qualification based on previous welding experience (ISO 15611:2003) EN ISO 15612, Specification and qualification of welding procedu

36、res for metallic materials - Qualification by adoption of a standard welding procedure (ISO 15612:2004) EN ISO 15613, Specification and qualification of welding procedures for metallic materials - Qualification based on pre-production welding test (ISO 15613:2004) DIN EN 15085-2:2008-01 EN 15085-2:2

37、007 (E) 6 EN ISO 15614 (all parts)1)Specification and qualification of welding procedures for metallic materials Welding procedure test EN ISO 15620, Welding - Friction welding of metallic materials (ISO 15620:2000) EN ISO/IEC 17025, General requirements for the competence of testing and calibration

38、 laboratories (ISO/IEC 17025:2005) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 15085-1:2007 apply. 4 Certification of welding manufacturers The quality requirements for welding manufacturers, which carry out welding work on rail vehicles, componen

39、ts and sub-assemblies, are specified by the standard series EN ISO 3834. Dependant on the certification level, the requirements of EN ISO 3834-2, EN ISO 3834-3 or EN ISO 3834-4 shall be fulfilled in principle (see Annex A). Welding manufacturers, which carry out welding work on railway vehicles, com

40、ponents and sub-assemblies, shall be certified according to this standard, if specified. Compliance with the requirements shall be checked and certified by a recognised manufacturer certification body (see Clause 6). Four certification levels (CL) are laid down for the certification of welding manuf

41、acturers (Level 1 to Level 4). Level 1 to Level 3 depends on the weld performance classes CP A to CP D of the welded joints specified in EN 15085-3:2007, Table 2. Table 1 contains a description of the certification level and the allocation in the weld performance classes. The required certification

42、level depends on the following two items: 1) Table 1; 2) safety relevance of the components or sub-assemblies where the welded part is integral (see list beneath Table 1). 1) For railway applications, only EN ISO 15614-1, EN ISO 15614-2, prEN ISO 15614-3, EN ISO 15614-4, EN ISO 15614-7, EN ISO 15614

43、-11, EN ISO 15614-12 and EN ISO 15614-13 are relevant. DIN EN 15085-2:2008-01 EN 15085-2:2007 (E) 7 Table 1 Certification level Description Certification leve (CL) This level applies to welding manufacturers which manufacture welded railway vehicles or their welded parts with welded joints classifie

44、d in weld performance classes CP A to CP D. Certification level CL 2 to CL 4 is included. CL 1 This level applies to welding manufacturers which manufacture welded parts of railway vehicles with welded joints classified in weld performance classes CP C2 to CP D. Welded joints classified in weld perf

45、ormance class CP C1 are included if these welds are checked according to weld inspection class CT 1 according to EN 15085-5:2007, Table 1. Certification level CL 4 is only included according to welded joints of certification level CL 2 or CL 3. CL 2 This level applies to welding manufacturers which

46、manufacture welded parts of railway vehicles with welded joints classified in weld performance class CP D. CL 3 This level applies to manufacturers which do not weld but design railway vehicles and parts of rail vehicles or buy and assemble or sell them. Certification not required for welding works

47、of certification level CL 3. CL 4 Because of their safety relevance the following components and sub-assemblies shall be welded by welding manufacturers with a certification level CL 1. bogie frames and bolsters; body shell components (e.g. under frames, structures); buffers and draw gear; wheel set

48、 components (e.g. wheel set mountings, axle boxes, spring supports); brake equipment (e.g. magnetic track brake, brake rods, brake triangles, brake cylinders, brake cross beams); supporting frames for heavy components (e.g. traction units, pantographs); welded components for drag transmission from b

49、ogie to vehicle; vibration dampers and their link between bogie and vehicle or between vehicles; finishing welding of castings within components indicated above; external fuel tanks. Annex A contains information about possible classifications of the certification levels for further components and sub-assemblies of railway vehicles. DIN EN 15085-2:2008-01 EN 15085-2:2007 (E) 8 According to EN 15085-3:2007, certification level CL 1 to CL 3 necessary for the product shall be clearly indicated in the enginee