DIN EN 15085-4-2008 Railway applications - Welding of railway vehicles and components - Part 4 Production requirements English version of DIN EN 15085-4 2008-01《轨道交通 铁路车辆和组件的焊接 第4部.pdf

1、January 2008DEUTSCHE NORM English price group 11No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.160.10; 45.060.01!$

2、L)U“1410650www.din.deDDIN EN 15085-4Railway applications Welding of railway vehicles and components Part 4: Production requirementsEnglish version of DIN EN 15085-4:2008-01Bahnanwendungen Schweien von Schienenfahrzeugen und -fahrzeugteilen Teil 4: FertigungsanforderungenEnglische Fassung DIN EN 1508

3、5-4:2008-01Together with DIN EN 15085-3:2008-01 and DIN EN 15085-5:2008-01 supersedes DIN 6700-6:2000-08;supersedes DIN 6700-4:2001-05Supersedes: see belowwww.beuth.deDocument comprises 19 pagesDIN EN 15085-4:2008-01 2 National foreword This standard has been prepared by Technical Committee CEN/TC 2

4、56 “Railway applications” (Secretariat: DIN, Germany) in collaboration with Technical Committee CEN/TC 121 “Welding and allied processes”. The responsible German body involved in its preparation was the Normenausschuss Fahrweg und Schienen-fahrzeuge (Railway Standards Committee), Technical Committee

5、 NA 087-04-13 AA Schweien im Schienen-fahrzeugbau. The EN 15085-1 to EN 15085-5 series of European Standards replaces the DIN 6700-1 to DIN 6700-6 series of German national standards, with European Standard EN 15085-4 replacing the German national standard DIN 6700-4 and parts of DIN 6700-6. Welding

6、 coordination At his discretion, the responsible welding coordinator may delegate tasks to a deputy coordinator designated by him, in which case the specifications of Annex B of DIN EN 15085-2:2008-01 are to be taken into account. Welding planning documents Welding planning documents that were drawn

7、 up according to DIN 6700 may also be used for welding projects in accordance with EN 15085 (see National Foreword to DIN EN 15085-3). Welding procedure specifications (WPS) Welding procedure specifications drawn up in accordance with the DIN EN 288 series retain their validity. Production weld test

8、s Production weld tests performed in accordance with DIN 6700 retain their validity for EN 15085 welding projects. Conformity of welding consumables In Germany, the conformity of welding consumables is to be attested by means of a certificate issued by a recognized test laboratory. Amendments This s

9、tandard differs from DIN 6700-4:2001-05 and DIN 6700-6:2000-08 as follows: a) The content has been updated to reflect the current state of technology and harmonized with European and international standardization. b) Clause 6 contains special requirements for the maintenance welding of railway vehic

10、les. In Germany this is still governed by DIN 27201-6 as a supplement to the DIN EN 15085 series. Previous editions DIN 6700-4: 2001-05 DIN 6700-6: 2000-08 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15085-4October 2007English VersionRailway applications - Welding of railway vehicles andcompon

11、ents - Part 4: Production requirementsApplications ferroviaires - Soudage des vhicules et descomposants ferroviaires - Partie 4: Exigences deproductionBahnanwendungen - Schweien von Schienenfahrzeugenund -fahrzeugteilen - Teil 4: FertigungsanforderungenThis European Standard was approved by CEN on 1

12、8 August 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be o

13、btained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Manag

14、ement Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway

15、, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and b

16、y any means reservedworldwide for CEN national Members.Ref. No. EN 15085-4:2007: EICS 45.060.01; 25.160.10EN 15085-4:2007 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .6 4 Preparation before welding 6 4.1 Welding planning documents.6 4.2 Pr

17、oduction weld tests .8 5 Requirements for welding.10 5.1 General10 5.2 General requirements10 5.3 Welding consumables.13 5.4 Parent metals .14 5.5 Welding processes 15 6 Special requirements for maintenance welding of railway vehicles 16 6.1 General rules for maintenance welding 16 6.2 Testing and d

18、ocumentation16 Bibliography 17 DIN EN 15085-4:2008-01 EN 15085-4:2007 (E) 3 Foreword This document (EN 15085-4:2007) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national sta

19、ndard, either by publication of an identical text or by endorsement, at the latest by April 2008, and conflicting national standards shall be withdrawn at the latest by April 2008. This series of European Standards EN 15085 “Railway applications Welding of railway vehicles and components“ consists o

20、f the following parts: Part 1: General Part 2: Quality requirements and certification of welding manufacturer Part 3: Design requirements Part 4: Production requirements Part 5: Inspection, testing and documentation Attention is drawn to the possibility that some of the elements of this document may

21、 be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria,

22、 Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 15085-

23、4:2008-01 EN 15085-4:2007 (E) 4 Introduction Welding is a special process in the manufacture of railway vehicles and their parts. The required provisions for this process are laid down in the standards series EN ISO 3834. The basis of these provisions are the basic technical welding standards in res

24、pect of the special requirements for the construction of railway vehicles. This standard is aimed at defining the terms of enforcement applicable to European Standards, it should not be construed as a substitute to these standards. This standard can also be used by internal and external parties, inc

25、luding certification bodies, to assess the organisations ability to meet customer, regulatory and the organisations own requirements. DIN EN 15085-4:2008-01 EN 15085-4:2007 (E) 5 1 Scope This series of standards applies to welding of metallic materials in the manufacture and maintenance of railway v

26、ehicles and their parts. This part of the series describes the production requirements (i.e. preparation and execution) of the welding work. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited

27、applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 287-1, Qualification test of welders Fusion welding Part 1: Steels EN 1011 (all parts), Welding Recommendations for welding of metallic materials EN 10204:2004, Metallic products Typ

28、es of inspection documents EN 13479, Welding consumables General product standard for filler metals and fluxes for fusion welding of metallic materials EN 15085-1:2007, Railway applications - Welding of railway vehicles and components - Part 1: General EN 15085-3:2007, Railway applications Welding o

29、f railway vehicles and components Part 3: Design requirements EN ISO 544, Welding consumables - Technical delivery conditions for welding filler materials - Type of product, dimensions, tolerances and markings (ISO 544:2003) EN ISO 4063:2000, Welding and allied processes - Nomenclature of processes

30、and reference numbers (ISO 4063:1998) EN ISO 9013:2002, Thermal cutting - Classification of thermal cuts - Geometrical product specification and quality tolerances (ISO 9013:2002) EN ISO 9606-2, Qualification test of welders - Fusion welding - Part 2: Aluminium and aluminium alloys (ISO 9606-2:2004)

31、 EN ISO 9606-3, Approval testing of welders - Fusion welding - Part 3: Copper and copper alloys (ISO 9606-3:1999) EN ISO 9606-4, Approval testing of welders - Fusion welding - Part 4: Nickel and nickel alloys (ISO 9606-4:1999) EN ISO 9606-5, Approval testing of welders - Fusion welding - Part 5: Tit

32、anium and titanium alloys, zirconium and zirconium alloys (ISO 9606-5:2000) EN ISO 14555, Welding - Arc stud welding of metallic materials (ISO 14555:2006) CEN ISO/TR 15608:2005, Welding - Guidelines for a metallic materials grouping system (ISO/TR 15608:2005) DIN EN 15085-4:2008-01 EN 15085-4:2007

33、(E) 6 EN ISO 15609 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure specification EN ISO 15610 Specification and qualification of welding procedures for metallic materials - Qualification based on tested welding consumables (ISO 15610:2003)

34、EN ISO 15611, Specification and qualification of welding procedures for metallic materials - Qualification based on previous welding experience (ISO 15611:2003) EN ISO 15612 Specification and qualification of welding procedures for metallic materials - Qualification by adoption of a standard welding

35、 procedure (ISO 15612:2004) EN ISO 15613, Specification and qualification of welding procedures for metallic materials - Qualification based on pre-production welding test (ISO 15613:2004) EN ISO 15614 (all parts) 1)Specification and qualification of welding procedures for metallic materials Welding

36、 procedure test EN ISO 15620, Welding - Friction welding of metallic materials (ISO 15620:2000) EN ISO 17652-1, Welding - Test for shop primers in relation to welding and allied processes - Part 1: General requirements (ISO 17652-1:2003) EN ISO 17652-2, Welding - Test for shop primers in relation to

37、 welding and allied processes - Part 2: Welding properties of shop primers (ISO 17652-2:2003) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 15085-1:2007 apply. 4 Preparation before welding 4.1 Welding planning documents 4.1.1 General Welding plannin

38、g documents shall be prepared by the manufacturers with the assistance of the recognised welding coordinator Level A for new and converted vehicles and maintenance of rail vehicles (see EN 15085-2). Type, scope and time of the submission and inspection should be agreed between customer and manufactu

39、rer. Welding planning documents may include working plans, welding sequence plans, test planning documents and welding procedure specifications. 4.1.2 Working plans For the production of railway vehicles it is necessary to have working plans for the following sub-assemblies: bogie (sub-assemblies, a

40、ssembly); 1) For railway applications, only EN ISO 15614-1, EN ISO 15614-2, prEN ISO 15614-3, EN ISO 15614-4, EN ISO 15614-7, EN ISO 15614-11, EN ISO 15614-12 and EN ISO 15614-13 are relevant. DIN EN 15085-4:2008-01 EN 15085-4:2007 (E) 7 underframe (with sub-assemblies); body (side wall, end wall, r

41、oof); further sub-assemblies with high safety and functional requirements (e.g. cardan shafts, brake cross members, motor housing, hollow shaft drive, drawbar coupling, bogie pivot pin, cross bearer). 4.1.3 Other welding planning documents For more complicated assemblies welding sequence plans are n

42、ecessary, e.g. for: bogies (bogie bolster, bogie centre plate including bogie pivot pin member, solebar, headstock, bogie pivot pin cross member, traction bar coupling, assembly of solebar and cross member); underframe (including cross member, solebar, headstock, bogie pivot pin cross member, tracti

43、on bar coupling). Standardised welding sequence plans (that applies for different types of vehicles) are also allowed. Furthermore, other welding planning documents may be necessary (e.g. tacking sequence plans, repairing plans, test plans, documents for jigs and tools, remarks for protection of lab

44、our and health, plans for separating of damaged parts, special instructions for electronic parts). These details shall be determined by the responsible welding coordinator and/or the customer. 4.1.4 Welding procedure specification For welds with welding performance classes CP A, CP B, CP C1, CP C2 a

45、nd CP C3, welding procedure specifications according to EN ISO 15609-1 to EN ISO 15609-5, to EN ISO 14555 or to EN ISO 15620 are necessary. For weld performance class CP D this is only necessary if the customer demands it. Dependent on the weld performance classes according to EN 15085-3, the follow

46、ing evidences are necessary for the welding procedure specification: Weld performance class CP A: Evidence according to any of the following standards: EN ISO 156142)or EN ISO 15620; EN ISO 15613 only if a WPQR according to EN ISO 15614 exists; for materials with Reh 500 MPa or fully mechanised weld

47、ing processes: EN ISO 15614. For the WPQR the acceptance criteria of weld performance class CP A (EN 15085-3:2007, Table 5 and Table 6) shall be fulfilled. Weld performance classes CP B, CP C1, CP C2: Evidence according to any of the following standards: EN ISO 15613, EN ISO 14555, EN ISO 15620; if

48、necessary for component or the material: EN ISO 15614. Weld performance class CP C3: Evidence according to any of the following standards: EN ISO 15610, EN ISO 15611, EN ISO 15612, EN ISO 15613, EN ISO 14555, EN ISO 15620; if necessary for component or the material: EN ISO 15614. Weld performance cl

49、ass CP D: According to the requirements of the customer. In general, every WPS shall be covered by a WPQR, except for weld performance class CP D unless specified in the contract. 2) See footnote 1). DIN EN 15085-4:2008-01 EN 15085-4:2007 (E) 8 NOTE For the validity of WPS and WPQR according to EN ISO 15614-1 and EN ISO 15614-2, see Introduction of EN ISO 15614-1:2004 and EN ISO 15614-2:2005. 4.2 Production weld tests 4.2.1 General 4.2.1.1 Aim and objective of production weld tests If necessary, production weld tests shal