DIN EN 15095-2009 Power-operated mobile racking and shelving carousels and storage lifts - Safety requirements (includes Amendment A1 2008) English version of DIN EN 15095 2009-06《.pdf

1、June 2009DEUTSCHE NORM English price group 19No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.080!$X(C“1530532www.di

2、n.deDDIN EN 15095Power-operated mobile racking and shelving, carousels and storagelifts Safety requirements (includes Amendment A1:2008)English version of DIN EN 15095:2009-06Kraftbetriebene verschiebbare Paletten- und Fachbodenregale, Umlaufregale undLagerlifte Sicherheitsanforderungen (enthlt nder

3、ung A1:2008)Englische Fassung DIN EN 15095:2009-06SupersedesDIN EN 15095:2008-02See start of validitywww.beuth.deDocument comprises 49 pagesDIN EN 15095:2009-06 2 Start of validity This standard takes effect on 1 June 2009. DIN EN 15095:2008-02 may be used in parallel until 28 December 2009. Nationa

4、l foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 149 “Power-operated warehouse equipment” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineer

5、ing Standards Committee), Technical Committee NA 060-22-51.01 AA Kraftbetriebene verschiebbare Paletten- und Fachbodenregale, Umlaufregale und Lagerlifte Sicherheitsanforderungen of Section Frdertechnik. Representatives of manufacturers and users of power-operated storage equipment, and of the emplo

6、yers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid until 28 December 2009) and the “revised Machinery Directive”, Directive 2006/42/EC

7、, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journ

8、al of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this document have been published as the correspo

9、nding DIN EN or DIN EN ISO Standards with the same number. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 3864-2 DIN ISO 3864-2:2008-07 ISO 6336-1:1996 similar to DIN 3990-1:1987-12 ISO 6336-2:1996 similar to DIN 3990-2:1987-12 ISO 633

10、6-3:1996 similar to DIN 3990-3:1987-12 ISO 6336-5:2003 no national standard available ISO 10823:2004 DIN ISO 10823:2006-10 DIN EN 15095:2009-06 3 Amendments This standard differs from DIN EN 15095:2008-02 as follows: a) The definition of “competent person” has been included (3.13). b) Safety categor

11、ies have been supplemented by performance levels. c) At least two independent suspension elements are required for transporting people. d) Controls shall preferably be marked using pictograms. e) The instruction handbook shall contain information for safe fault-cleaning. f) Information on the rating

12、 plate has been supplemented. g) The standard has been editorially revised. h) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. Previous editions DIN EN 15095: 2008-02 DIN EN 15095:2009-06 4 National Ann

13、ex NA (informative) Bibliography DIN 3990-1:1987-12, Calculation of load capacity of cylindrical gears Introduction and general influence factors DIN 3990-2:1987-12, Calculation of load capacity cylindrical gears Calculation of pitting resistance DIN 3990-3:1987-12, Calculation of load capacity of c

14、ylindrical gears Calculation of tooth strength EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15095:2007+A1 December 2008 ICS 53.080 Supersedes EN 15095:2007 English Version Power-operated mobile racking and shelving, carousels and storage lifts - Safety requirements lvateurs de stockage, carr

15、ousels et rayonnages palette et tablette, mobiles et motoriss - Prescriptions de scurit Kraftbetriebene verschiebbare Paletten- und Fachbodenregale, Umlaufregale und Lagerlifte - Sicherheitsanforderungen This European Standard was approved by CEN on 23 September 2007 and includes Amendment 1 approve

16、d by CEN on 9 November 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national s

17、tandards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notifi

18、ed to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malt

19、a, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exp

20、loitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15095:2007+A1:2008: EEN 15095:2007+A1:2008 (E) 2 Contents Page Foreword 4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .7 4 Significant hazards 9 4.1 Mechanical hazards .9 4.

21、2 Electrical power hazards 10 4.3 Hazards through ignoring ergonomic principles in machine design 10 4.4 Hazards caused through failure of power supply, failure of machine parts or other functional faults 10 4.5 Hazards arising from inappropriate design or failure of safety systems . 10 4.6 Hazards

22、caused through electromagnetic influences 10 4.7 List of significant hazards . 11 5 Safety requirements and protective measures 14 5.1 General requirements . 14 5.2 Mechanical hazards 14 5.3 Electrical hazards . 21 5.4 Ergonomics . 22 5.5 Power supply faults, machine parts failing or other malfuncti

23、ons . 23 6 Verification of the safety requirements and/or protective measures 24 6.1 Conformity of safety measures to safety requirements . 24 6.2 Design/Manufacturing phase . 26 6.3 At the installation site, before power is switched on 26 6.4 Commissioning . 27 7 Information for the user . 27 7.1 I

24、nstruction handbook . 27 7.2 Marking 29 Annex A (informative) Types of power-operated storage equipment . 31 Annex B (informative) Power-operated mobile storage systems 34 Annex C (informative) Rail tolerances for mobile racking . 36 Annex D (normative) Rack and pinion . 39 D.1 Pinion . 39 D.2 Rack(

25、s) . 39 D.3 Rack/pinion(s) engagement . 39 Annex E (informative) Chains in vertical carousels 41 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC . 42 Annex ZB (informative) !Relationship between this European Standard and the

26、 Essential Requirements of EU Directive 2006/42/EC“ 43 Bibliography . 44 DIN EN 15095:2009-06 EN 15095:2007+A1:2008 (E) 3 Figures Figure A.1 Storage equipment with vertically circulating carriers (vertical carousels) . 31 Figure A.2 Storage equipment with horizontally circulating carriers (horizonta

27、l carousels) 31 Figure A.3 Storage lift 32 Figure A.4 Mobile shelving. 32 Figure A.5 Mobile racking 33 Figure B.1 Clearances to building parts (see 5.2.4.2) . 34 Figure B.2 Protective devices and edge clearance according to 5.2.4.3 34 Figure B.3 Example of a cable barrier . 35 Figure B.4 Example of

28、local protection on mobile racking according to 5.2.4.7 35 Figure C.1 Twist of the rail 36 Figure C.2 Maximum absolute vertical tolerances . 36 Figure C.3 Maximum relative vertical tolerance. 37 Figure C.4 Maximum inclination of the rails . 37 Figure C.5 Straightness of the rails . 37 Figure C.6 Une

29、ven floor . 38 Figure D.1 Rack / pinion(s) engagement . 40 Figure E.1 Third deep system 41 Figure E.2 Horizontal system . 41 Tables Table 1 List of significant hazards . 12 Table 2 25 DIN EN 15095:2009-06 EN 15095:2007+A1:2008 (E) 4 Foreword This document (EN 15095:2007+A1:2008) has been prepared by

30、 Technical Committee CEN/TC 149 “Power-operated warehouse equipment”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2009, and conflicting national s

31、tandards shall be withdrawn at the latest by December 2009. This document supersedes EN 15095:2007. This document includes Amendment 1, approved by CEN on 2008-11-09. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared

32、under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC

33、 Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembour

34、g, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 15095:2009-06 EN 15095:2007+A1:2008 (E) 5 Introduction This standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which

35、 hazards, hazardous situations and hazardous events are covered are indicated in the scope of this standard. For machines designed and built according to the specifications of this Type C Standard the following applies: “When provisions of this type C standard are different from those which are stat

36、ed in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this type C standard.“ When this standard was prepared it was assumed that: only trained staff

37、would operate, repair or maintain the machine; components without special requirements are 1) sized in accordance with good engineering practice and methods of calculation including all types of failure; 2) correctly constructed mechanically and electrically; 3) made of materials of adequate loading

38、 capacity and of suitable quality; 4) made of materials that are fit for that purpose. components are kept in a good repair and operating condition so that the required characteristics can be maintained in spite of wear and tear; sizing of load bearing parts ensures safe operation of the machine in

39、a loading range from 0 % to 100 % of the nominal capacity and during testing conditions if applicable; details of particular conditions of use and the installation site are agreed between user and manufacturer; working area is adequately illuminated; installation site permits safe operation of the m

40、achine. DIN EN 15095:2009-06 EN 15095:2007+A1:2008 (E) 6 1 Scope 1.1 This European Standard deals with the safety requirements for the following types of power-operated storage equipment: storage carousels; storage lifts; mobile shelving, pallet racking and cantilever racking with the objective of e

41、liminating or minimising the hazards described in Clause 4. These hazards can arise during installation, starting up, operation, maintenance, testing and dismantling of the equipment. 1.2 It is essential that the safety requirements and/or measures taken in this standard be applied to storage equipm

42、ent which operates indoors. Under difficult conditions, it is essential that additional hazard analysis and safety measures be taken into account, e. g. outdoor conditions, freezer applications, high temperatures, corrosive environment, strong magnetic fields, risk of explosive atmosphere, radioacti

43、ve conditions, storage goods which due to their nature could generate hazardous situations (e. g. molten metal, acids/alkalis, fragile goods or explosives), effects of earthquakes and also contact with food. 1.3 Examples of power-operated storage equipment to which this standard applies are shown in

44、 Annex A. 1.4 With regard to buildings and parts of buildings, this standard applies only insofar that an assessment regarding hazards and risks in connection with interfaces to the storage equipment is carried out. 1.5 Storage equipment whose only power source is directly used human labour or gravi

45、ty are excluded from the scope of application of this standard. 1.6 Power-operated storage equipment or parts of them do not fall under the regulations for passenger lifts. They are intended to handle and store goods. They are not intended to transport passengers under normal use (except for mainten

46、ance) and therefore not considered to be lifts (elevators). 1.7 This standard does not take hazards into account, which arise from noisy environments or environments subject to electromagnetic interference outside the range quoted in EN 61000-6-2. 2 Normative references The following referenced docu

47、ments are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !deleted text“ EN 349:1993, Safety of machinery Minimum gaps to avoid crushing

48、 of parts of the human body !deleted text“ EN 1760-1, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-2, Safety of machinery Pressure sensitive protective devices Part 2:

49、General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 12369-1, Wood-based panels Characteristic values for structural design Part 1: OSB, particleboards and fibreboards DIN EN 15095:2009-06 EN 15095:2007+A1:2008 (E) 7 EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 60335-1, Household and similar electrical appliances Safety Part 1: General requ