DIN EN 1515-4-2010 Flanges and their joints - Bolting - Part 4 Selection of bolting for equipment subject to the Pressure Equipment Directive 97 23 EC German version EN 1515-4 2009.pdf

1、April 2010 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、21.060.10; 21.060.20; 23.040.60!$aZ_“1625560www.din.deDDIN EN 1515-4Flanges and their joints Bolting Part 4: Selection of bolting for equipment subject to the PressureEquipment Directive 97/23/ECEnglish translation of DIN EN 1515-4:2010-04Flansche und ihre Verbindungen Schrauben und Muttern Teil 4:

3、Auswahl von Schrauben und Muttern zur Anwendung im Gltigkeitsbereich derDruckgerterichtlinie 97/23/EGEnglische bersetzung von DIN EN 1515-4:2010-04Brides et leurs assemblages Boulonnerie Partie 4: Slection de la boulonnerie pour quipements relevant de la DirectiveEquipements sous pression 97/23/CETr

4、aduction anglaise de DIN EN 1515-4:2010-04www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 21 pages04.10 DIN EN 1515-4:2010-04 2 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Commit

5、tee CEN/TC 74 “Flanges and their joints” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Rohrleitungen und Dampfkesselanlagen (Piping and Boiler Plant Standards Committee), Working Committee NA 082-00-16 AA Flansche und ihre Verbindungen.

6、EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1515-4 December 2009 ICS 21.060.10; 21.060.20; 23.040.60 English Version Flanges and their joints - Bolting - Part 4: Selection of bolting for equipment subject to the Pressure Equipment Directive 97/23/EC Brides et leurs assemblages - Boulonnerie

7、 - Partie 4: Slection de la boulonnerie pour quipements relevant de la Directive Equipements sous pression 97/23/CE Flansche und ihre Verbindungen - Schrauben und Muttern -Teil 4: Auswahl von Schrauben und Muttern zur Anwendung im Gltigkeitsbereich der Druckgerterichtlinie 97/23/EG This European Sta

8、ndard was approved by CEN on 14 November 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerni

9、ng such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own l

10、anguage and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania

11、, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN A

12、ll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1515-4:2009: EEN 1515-4:2009 (E) 2 Contents Page Foreword 31 Scope 42 Normative references 43 Terms and definitions, symbols and units 53.1 Terms and definitions .53.2 Symbols and units .6

13、4 Selection of bolting types and materials .64.1 General 64.2 Selection of bolting types .74.3 Selection of bolting material combinations 75 Manufacturing . 105.1 General . 105.2 Coating . 106 Technical conditions of delivery . 106.1 General . 106.2 Requirements for prevention of brittle fracture at

14、 low temperatures . 107 Traceability and inspection documents . 127.1 Traceability 127.2 Inspection documents 128 Ordering information 13Annex A (normative) Studs threaded full length 14Annex B (informative) Additional bolting types and materials according to commonly used national standards 15Annex

15、 C (informative) Additional requirements for hot dip galvanized carbon steel bolting 16Annex ZA (normative) Relationship between this European Standard and the Essential Requirements of Directive 97/23/EC . 17Bibliography . 18Tables Table 1 Symbols and units 6Table 2 Types of bolting 7Table 3 Select

16、ion of bolting material combinations with suitable temperatures ranges .8Table 4 Requirements for prevention of brittle fracture with reference thickness for nuts and bolts for tM - 10 C 11Table 5 Requirements for prevention of brittle fracture with reference thickness for nuts and bolts with starti

17、ng material according to EN 10269 11Table 6 Requirements for prevention of brittle fracture with reference thickness for bolts according to EN ISO 3506-1 and nuts according to EN ISO 3506-2 12Table B.1 Selection of bolting types according to commonly used national standards . 15Table ZA.1 Correspond

18、ence between this European Standard and Directive 97/23/EC . 17DIN EN 1515-4:2010-04 EN 1515-4:2009 (E) 3 Foreword This document (EN 1515-4:2009) has been prepared by Technical Committee CEN/TC 74 “Flanges and their joints”, the secretariat of which is held by DIN. This European Standard shall be gi

19、ven the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this document may be t

20、he subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Dire

21、ctive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. EN 1515, Flanges and their joints Bolting, consists of the following parts: Part 1: Selection of bolting Part 2: Classification of bolt materials for steel flanges, PN designated Pa

22、rt 3: Classification of bolt materials for steel flanges, class designated Part 4: Selection of bolting for equipment subject to the Pressure Equipment Directive 97/23/EC According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to i

23、mplement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerl

24、and and the United Kingdom. DIN EN 1515-4:2010-04 EN 1515-4:2009 (E) 4 1 Scope This European Standard is applicable to the selection of bolting for equipment subject to the Pressure Equipment Directive 97/23/EC. It specifies standards and additional requirements for dimensions, materials and technic

25、al conditions of delivery for bolting. The bolting selection covered by this European Standard is regarded to be used for combination with flanges according to the series EN 1092 (PN designated flanges) and the series EN 1759 (Class designated flanges). The selection is based on commonly used materi

26、als, bolts and nuts. It covers temperature ranges of the general service of standard flanges (based on PN or Class). NOTE 1 The bolting selection given may be used in combination with non-standard flanges too provided that the range of application of the equipment for which the bolting is intended t

27、o be used is covered. It is the purchasers option to decide on this. When selecting bolting according to this European Standard it is essential to take into account other parameters such as type of fluids, corrosion hazards and relaxation at elevated temperatures. The purpose of this European Standa

28、rd is to provide a selection of most commonly used bolting types and bolting material combinations as well a tool for easy selection of suitable bolting for equipment. It is not the intention to specify all possible applications but to give guidance on the most commonly applications. According to th

29、is, e.g. application limits for material in the creep range are not explicitly covered in this European Standard but some bolting materials listed (see Table 3, footnote h) are suitable to be used in this temperature range. Wherever the starting material standard provides mechanical properties for t

30、his temperature range respective reference is made in Table 3. NOTE 2 Special services and ambient conditions may require the application of coatings. It is the purchasers option to decide on this. Depending on the coating used, a verification of the temperature ranges given in Table 3 may be requir

31、ed. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 764-5:2002, Pressur

32、e Equipment Part 5: Compliance and Inspection Documentation of Materials EN 1092-1:2007, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN designated Part 1: Steel flanges EN 1759-1:2004, Flanges and their joints Circular flanges for pipes, valves, fittings an

33、d accessories, Class designated Part 1: Steel flanges, NPS 1/2 to 24 EN 10204:2004, Metallic products Types of inspection documents EN 10269:1999, Steels and nickel alloys for fasteners with specified elevated and/or low temperature properties EN 13445-3:2009, Unfired pressure vessels Part 3: Design

34、 EN 13480-3:2002, Metallic industrial piping Part 3: Design and calculation DIN EN 1515-4:2010-04 EN 1515-4:2009 (E) 5 EN 20898-2,:1993 Mechanical properties of fasteners Part 2: Nuts with specified proof load values Coarse thread (ISO 898-2:1992) EN ISO 898-1:2009, Mechanical properties of fastener

35、s made of carbon steel and alloy steel Part 1: Bolts, screws and studs with specified property classes Coarse thread and fine pitch thread (ISO 898-1:2009) EN ISO 3506-1:1997, Mechanical properties of corrosion-resistant stainless-steel fasteners Part 1: Bolts, screws and studs (ISO 3506-1:1997) EN

36、ISO 3506-2:1997, Mechanical properties of corrosion-resistant stainless-steel fasteners Part 2: Nuts (ISO 3506-2:1997) EN ISO 4014:2000, Hexagon head bolts Product grades A and B (ISO 4014:1999) EN ISO 4017:2000, Hexagon head screws Product grades A and B (ISO 4017:1999) EN ISO 4032:2000, Hexagon nu

37、ts, style 1 Product grades A and B (ISO 4032:1999) EN ISO 4033:2000, Hexagon nuts, style 2 Product grades A and B (ISO 4033:1999) EN ISO 16426:2002, Fasteners Quality assurance system (ISO 16426:2002) ISO 261, ISO general purpose metric screw threads General plan ISO 965-2:1998, ISO general purpose

38、metric screw threads Tolerances Part 2: Limits of sizes for general purpose external and internal screw threads Medium quality 3 Terms and definitions, symbols and units 3.1 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1.1 bolting type of fast

39、ener such as a bolt, screw, stud, tie-rod, reduced shank bolt (also named as necked-down bolt) and nut NOTE Also defined as fasteners (see EN ISO 16426). 3.1.2 purchaser person or organization that orders products in accordance with this European Standard NOTE The purchaser is not necessarily, but m

40、ay be, a manufacturer of equipment in accordance with the EU Directive listed in Annex ZA. Where a purchaser has responsibilities under this EU Directive, this European Standard will provide a presumption of conformity with the essential requirements of the Directive so identified in Annex ZA. 3.1.3

41、 bolting manufacturer person or organization that is responsible for the compliance of the bolting with the requirements of this European Standard and the referenced standards given for bolting and materials agreed with the purchaser DIN EN 1515-4:2010-04 EN 1515-4:2009 (E) 6 3.1.4 manufacturing lot

42、 quantity of fasteners of a single designation including product grade, property class and sizes, manufactured from bar, wire, rod or flat product from a single cast, processed through the same or similar steps at the same time or over a continuous time period through the same heat treatment and/or

43、coating, if any NOTE 1 Same heat treatment or coating means: for a continuous process, the same treatment cycle without any setting modification; for a discontinuous process, the same treatment cycle for identical consecutive loads (batches). NOTE 2 The manufacturing lot may be split into several ma

44、nufacturing batches for processing purposes and then reassembled into the same manufacturing lot. 3.1.5 manufacturing lot number unique number assigned by the bolting manufacturer and which allows full traceability from the finished product back through all previous steps of the manufacturing operat

45、ions to a given cast number of the starting material of manufacture 3.2 Symbols and units The symbols and respective units used in this European Standard are defined in Table 1. Table 1 Symbols and units Symbol Designation Unit KV Impact rupture energy J tKVMaterial impact test temperature C tMMinim

46、um metal temperature C 4 Selection of bolting types and materials 4.1 General The selection of bolting types and bolting material combinations for a certain application shall comprise beside the requirements covered by this European Standard, the range of application of the equipment for which the b

47、olting is intended to be used. That is all service conditions such as maximum/minimum allowable temperature, stresses, type of fluids, corrosion hazards and if applicable type and material of gasket. Furthermore it shall be regarded that flanged joints shall remain tight under the expected operating

48、 conditions. Other properties like residual magnetism and relaxation properties shall be evaluated by the purchaser. For selection of bolting types and bolting material combinations other than those listed in Table 2 and Table 3 according to commonly used national standards, see Annex B. Requirement

49、s for combination of bolting and flange materials as given in some European Standards such as EN 13480-3 or EN 13445-3 shall be observed by the user of this standard. Requirements concerning the strength category for bolting as given in EN 1092-1:2007, Annex E, EN 1759-1:2004, Annex B and EN 13480-3:2002, Annex D shall be observed by the user of this European Standard. DIN EN 1515-4:2010-04 EN 1515-4:2009 (E) 7 4.2 Sel