DIN EN 15164-2008 Machines and plants for mining and tooling of natural stone - Safety - Requirements for chain- and belt-slotting machines English version of DIN EN 15164 2008-09《.pdf

1、September 2008DEUTSCHE NORM English price group 12No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 73.120!$R%“1470297ww

2、w.din.deDDIN EN 15164Machines and plants for mining and tooling of natural stone Safety Requirements for chain- and belt-slotting machinesEnglish version of DIN EN 15164:2008-09Maschinen und Anlagen zur Gewinnung und Bearbeitung von Naturstein Sicherheit Anforderungen fr Ketten- und Gurt-Steinschrmm

3、maschinenEnglische Fassung DIN EN 15164:2008-09www.beuth.deDocument comprises 25 pagesDIN EN 15164:2008-09 2 Start of validity This standard takes effect on 1 September 2008. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 1

4、51 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Section Bau- und Baustoffmaschinen. Representatives of the respons

5、ible authorities, of the employers liability insurance associations and of manufacturers of slotting machines contributed to this standard. This standard concretizes the basic requirements set out in Annex I of the EU Machinery Directive 98/37/EC (valid until 28 December 2009) and the new EU Machine

6、ry Directive 2006/42/EC which becomes applicable on 29 December 2009 relating to chain- and belt-slotting machines to be placed on the EEA market, with the intent of simplifying the means of proving conformity with such requirements. Once this standard is designated a harmonized standard in the Offi

7、cial Journal of the European Union, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifyi

8、ng any or all such patent rights. The European Standards referred to in clause 2 have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Directive (the so-called “presumption of conformity”). EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15164May 2008ICS 73.

9、120English VersionMachines and plants for mining and tooling of natural stone -Safety - Requirements for chain- and belt-slotting machinesMachines et installations dextraction et dusinage despierres naturelles - Scurit - Prescriptions relatives auxcoupeuses chane et sangleMaschinen und Anlagen zur G

10、ewinnung und Bearbeitungvon Naturstein - Sicherheit - Anforderungen fr Ketten- undGurt-SteinschrmmmaschinenThis European Standard was approved by CEN on 18 April 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStan

11、dard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French,

12、 German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech

13、 Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN D

14、E NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15164:2008: EEN 15164:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope

15、 6 2 Normative references 6 3 Terms and definitions .7 4 List of significant hazards 10 5 Safety requirements and/or protective measures10 5.1 General10 5.2 Mechanical hazards.11 5.2.1 Protection against moving parts11 5.2.2 Positioning and stabilizing devices for transportable machines .11 5.3 Move

16、ment of machines on the rails.12 5.3.1 General requirements12 5.3.2 Requirements for transportable machines .12 5.3.3 Requirements for machines with powered trolley movement 13 5.4 Loss of stability13 5.5 Transport and positioning of machines and sub-assemblies 13 5.5.1 Transport of the machines13 5

17、.5.2 Positioning of the machines.13 5.4.3 Transport of rails sections14 5.4.4 Handling of the cutting arm 15 5.6 Maintenance .15 5.7 Ergonomic aspects15 5.8 Electrical equipment and energy supply.15 5.8.1 Connectors and cables .15 5.8.2 Cable-less remote control.15 5.8.3 Electric plug and socket .15

18、 5.8.4 Emergency stop.15 5.8.5 Safety-related parts of the control systems15 5.8.6 Mode selector switch 16 5.8.7 Supply disconnecting device .16 5.8.8 Protection degree of the enclosures .16 5.9 Electrical hazards 16 5.9.1 General16 5.9.2 Safety requirements related to electromagnetic phenomena.16 5

19、.10 Power failure 16 5.11 Hydraulic and pneumatic components17 6 Verification of safety requirements and/or protective measures .17 7 Information for use 17 7.1 General17 7.2 Signals and warning devices17 7.3 Instruction handbook 17 7.3.1 General17 7.3.2 Description of the machine.17 7.3.3 Instructi

20、ons for transport, handling and storage of the machine and its dismountable parts 18 7.3.4 Instructions for the installation and the use of the machine 19 7.3.5 Maintenance instructions .20 DIN EN 15164:2008-09 EN 15164:2008 (E) 3 7.3.6 Spare parts list.20 7.4 Marking.20 Requirements of EU Directive

21、 98/37/EC22 Requirements of EU Directive 2006/42/EC23 Figures Figure 1 Transportable chain- or belt-slotting machine for open-cast quarries.8 Figure 2 Chain-slotting machine for underground quarries .8 Figure 3 Stationary chain- or belt-slotting machine.9 Figure 4 Gantry chain- or belt-slotting mach

22、ine.9 Figure 5 Fixed and adjustable guards .11 Figure 6 Stabilizing and positioning devices12 Figure 7 Machine-lifting by ropes 13 Figure 8 Machine-lifting by a rocker arm.14 Figure 9 Example of rails-lifting points .14 Tables Table 1 List of significant hazards .10 Annex ZA (informative) Relationsh

23、ip between this European Standard and the Essential Annex ZB (informative) Relationship between this European Standard and the Essential DIN EN 15164:2008-09 EN 15164:2008 (E) 4 Foreword This document (EN 15164:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and bui

24、lding material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2008, and conflicting national standards shall be withdrawn at th

25、e latest by November 2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are inte

26、gral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub-lic, Denmark, Estonia, Finland, France, Germany, Greece, Hung

27、ary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 15164:2008-09 EN 15164:2008 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100-1.

28、 The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take p

29、recedence over the provisions of the other standards for ma-chines that have been designed and built according to the provisions of this type C standard. DIN EN 15164:2008-09 EN 15164:2008 (E) 6 1 Scope This standard applies to chain- or belt-slotting machines to be used in open or underground quarr

30、ies. Chain- or belt-slotting machines are used for cutting marble, granite and other stones loose or at the face. They can be stationary or can be moved on rails during work. This standard deals with slotting machines with electric main motor and equipped with one main sawing head. This European Sta

31、ndard covers only machines for plain cutting (with one axis) and does not cover the difficul-ties arising from the geomorphology of the stone to be cut. This standard does not deal with noise as a significant hazard. This standard deals with all significant hazards, hazardous situations and events r

32、elevant to chain- and belt-slotting machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard deals with the hazards during transport, commissioning, use and maintenance. This European Standard

33、does not deal with: operation under extreme ambient conditions (outside the limits defined in EN 60204-1); operation in a potentially explosive atmosphere. This document is not applicable to machines which are manufactured before the date of its publication as EN. 2 Normative references The followin

34、g referenced documents are indispensable for the application of this document. For dated refer-ences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent

35、 danger zones being reached by the upper limbs EN 547-1:1996, Safety of machinery Human body measurements Part 1: Principles for determining the dimensions required for openings for whole body access into machinery EN 547-2:1996, Safety of machinery Human body measurements Part 2: Principles for det

36、ermining the dimensions required for access openings EN 547-3:1996, Safety of machinery Human body measurements Part 3: Anthropometric data EN 614-1:2006, Safety of machinery Ergonomic design principles Part 1: Terminology and general prin-ciples EN 614-2:2000, Safety of machinery Ergonomic design p

37、rinciples Part 2: Interactions between the de-sign of machinery and work tasks EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hy

38、draulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics DIN EN 15164:2008-09 EN 15164:2008 (E) 7 EN 1037:1995, Safety of machinery Prevention of unexpected start-up EN 1088:1995, Safety of machinery Interlocking devices associated with gu

39、ards Principles for design and selection EN 1760-2:2001, Safety of machinery Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part

40、1: General requirements (IEC 60204-1:2005, modified) EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) EN 61310-1:1995, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual, auditory and tactile signals (IEC 61310-1:1995) EN 61496

41、-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General require-ments and tests (IEC 61496-1:2004, modified) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:200

42、3, Safety of machinery Basic concepts, general principles for design Part 2: Tech-nical principles (ISO 12100-2:2003) EN ISO 13849-1:2006, Safety of machinery Safety-related parts of control systems Part 1: General prin-ciples for design (ISO 13849-1:2006) EN ISO 13850:2006, Safety of machinery Emer

43、gency stop Principles for design (ISO 13850:2006) EN ISO 14122-1:2001, Safety of machinery Permanent means of access to machinery Part 1: Choice of fixed means of access between two levels (ISO 14122-1:2001) EN ISO 14122-2:2001, Safety of machinery Permanent means of access to machinery Part 2: Work

44、ing platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2001) EN ISO 14122-4:2004, Safety of machinery Permanent means of access to machinery Part 4: Fixed ladders (ISO 1412

45、2-4:2004) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100 and the following apply. 3.1 chain- and belt-slotting machines range of machines designed, made and fitted to cut solid stone masses, stone boulders and square blocks by means of abra

46、sive tools which are stationary or moveable on rails. Chain- and belt-slotting machines are characterised as follows: the cuts can be vertical and horizontal; the chain-slotting machine has a moveable arm for carrying a chain with cutting tools; DIN EN 15164:2008-09 EN 15164:2008 (E) 8 the belt-slot

47、ting machine has a moveable arm for carrying a belt with abrasive tools (e.g. diamond grid); the arms of those machines can be of different dimensions. The machines in the scope can be of one of the following types: 3.1.1 transportable chain- and belt-slotting machine for open cast quarries machine

48、which consists of a trolley carrying the arm holder and the drive and moving on rails. The translation movement of the trolley on the rails is the feeding movement for cutting. The complete machine is intended to be moved frequently from one cutting position to another Figure 1 Transportable chain-

49、or belt-slotting machine for open-cast quarries 3.1.2 chain-slotting machine for underground quarries machine which is intended to cut and extract blocks of stone of regular form in underground quarries (see Fig-ure 2). Those machines can be stationary or self-propelled Figure 2 Chain-slotting machine for underground quarries DIN EN 15164:2008-09 EN 15164:2008 (E) 9 3.1.3 stationary gantry chain- and belt-slotting machine machine which is