DIN EN 15496-2008 Cycles - Requirements and test methods for cycle locks English version of DIN EN 15496 2008-04《自行车 自行车车锁的要求和试验方法》.pdf

1、April 2008DEUTSCHE NORM English price group 15No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 43.150!$Md“1426591www.di

2、n.deDDIN EN 15496Cycles Requirements and test methods for cycle locksEnglish version of DIN EN 15496:2008-04Fahrrder Anforderungen und Prfverfahren fr FahrradschlsserEnglische Fassung DIN EN 15496:2008-04www.beuth.deDocument comprises 38 pagesDIN EN 15496:2008-04 2 National foreword This standard ha

3、s been prepared by technical Committee CEN/TC 333 “Cycles” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Sport- und Freizeitgert (Sports Equipment Standards Committee), Technical Committee NA 112-06-02 AA Fahrrad-Zubehr. EUROPEAN STANDARDN

4、ORME EUROPENNEEUROPISCHE NORMEN 15496January 2008ICS 43.150English VersionCycles - Requirements and test methods for cycle locksCycles - Exigences et mthodes dessai pour les antivolspour cyclesFahrrder - Anforderungen und Prfverfahren frFahrradschlsserThis European Standard was approved by CEN on 24

5、 November 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be

6、obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Mana

7、gement Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norwa

8、y, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and

9、by any means reservedworldwide for CEN national Members.Ref. No. EN 15496:2008: EEN 15496:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .6 4 General requirements9 5 Test procedures and test conditions.11 5.1 Number of tests11 5.2 Test c

10、onditions 11 5.2.1 Ambient temperature.11 5.2.2 Tolerances 11 5.2.3 Examination prior to tests 11 6 Specific requirements and test methods 11 6.1 Maximum operational unlocking torque .11 6.1.1 Requirement.11 6.1.2 Test method11 6.2 Non-interpassing of keys with just one interval effective differ .11

11、 6.2.1 Requirement.11 6.2.2 Test method11 6.3 Key strength.12 6.3.1 Requirement.12 6.3.2 Test method12 6.4 Durability 12 6.4.1 Requirement.12 6.4.2 Test method12 6.5 Strength 12 6.5.1 General12 6.5.2 Requirement.12 6.5.3 Tensile strength Test method12 6.5.4 Torsional strength Test methods15 6.5.5 Cu

12、tting resistance Test method17 6.5.6 Impact resistance of lock-housings in the direction of opening18 6.5.7 Impact resistance of shackle-bolts or chain-links of locks Test methods .19 6.5.8 Resistance to pulling or pushing of locking mechanism Test methods 20 6.6 Drill resistance of locking mechanis

13、m 21 6.6.1 Requirement.21 6.6.2 Specification of test equipment .21 6.6.3 Test-method .21 6.7 Resistance to attacks with hand tools.22 6.7.1 Requirement.22 6.7.2 Mounting.22 6.7.3 Test method23 6.8 Picking 25 6.8.1 General25 6.8.2 Requirement.26 6.8.3 Test specimens26 6.8.4 Test equipment 26 6.8.5 T

14、est procedure.26 6.8.6 Evaluation of test results 27 6.8.7 Additional testing.27 DIN EN 15496:2008-04 EN 15496:2008 (E) 3 6.9 Corrosion resistance.27 6.9.1 Requirement.27 6.9.2 Test method .27 7 Marking.28 7.1 Requirement.28 7.1.1 Cycle lock.28 7.1.2 Keys 28 7.2 Durability test.28 7.2.1 Requirement.

15、28 7.2.2 Test method .28 8 Test report28 Annex A (informative) Calculation of m* 29 Annex B (normative) Dimensions of test stand.31 Annex C (informative) Photographs of tools specified in Table 2 and Table 3 32 Annex D (informative) Photographs of picking tools35 DIN EN 15496:2008-04 :EN 15496:2008

16、(E) 4 Foreword This document (EN 15496:2008) has been prepared by Technical Committee CEN/TC 333 “Cycles”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by

17、July 2008, and conflicting national standards shall be withdrawn at the latest by July 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent r

18、ights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,

19、Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 15496:2008-04 EN 15496:2008 (E) 5 Introduction This European Standard has been developed in response to demand throughout Europe

20、aimed to ensure that locking systems manufactured in compliance with this standard will offer unattended bicycles a high, practical level of security. The tests have been designed and evaluated in practical tests by experts in the lock industry and consideration has been given to the latest techniqu

21、es employed by professional cycle-thieves whose methods are constantly changing. The scope has been limited to security and durability requirements and, to some extent, the safety of the rider. DIN EN 15496:2008-04 EN 15496:2008 (E) 6 1 Scope This European Standard specifies performance requirements

22、 and describes test methods for strength, security, function and corrosion resistance of locks for cycles. It also covers certain aspects regarding the safety of the rider of the cycle on which the lock is mounted. This standard covers permanently-mounted cycle locks and removable locks. 2 Normative

23、 references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1670:2007, Building hardware Corro

24、sion resistance Requirements and test methods EN 10277-1, Bright steel products Technical delivery conditions Part 1: General EN 10277-2, Bright steel products Technical delivery conditions Part 2: Steels for general engineering purposes EN ISO 9227, Corrosion tests in artificial atmospheres Salt sp

25、ray tests (ISO 9227:2006) EN ISO 9994, Lighters - Safety specification (ISO 9994:2005) EN ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories (ISO/IEC 17025:2005) 3 Terms and definitions For the purposes of this document, the following terms and definitions

26、 apply. 3.1 cable lock cable made of steel wire, in a single or spiral loop, with one end permanently attached to the lock housing 3.2 chain and lock combination chain with a detachable lock 3.3 chain lock chain combined with a padlock or U-shackle lock 3.4 combination lock lock that can be operated

27、 without a key and unlocked by moving parts of the lock in a certain pattern (combination of movements) 3.5 cycle any vehicle that has at least two wheels and is propelled solely or mainly by the muscular energy of the person on that vehicle, in particular by means of pedals 3.6 cycle lock device wh

28、ich, when locked, is intended to mechanically prevent the use of a bicycle DIN EN 15496:2008-04 EN 15496:2008 (E) 7 3.7 depth of incision depth of transverse notches on the length of a key 3.8 detainer part of the key mechanism of a locking mechanism which should first be moved by the key into a pre

29、-determined position before the key can be used for unlocking or locking 3.9 diamond frame traditional type of cycle-frame consisting of a head-tube, a top-tube, a seat-tube, and a down-tube 3.10 key device, supplied by the manufacturer, for locking and unlocking a lock and that is capable of being

30、used only through direct physical contact with the lock 3.11 key-operated lock lock that is operated with a key 3.12 keyway aperture extending along the whole or part of the length of the plug into which the key is inserted 3.13 key mechanism part of the mechanism that recognises a correct key. A ke

31、y mechanism is also used as a synonym to “identification number” (regarding electronic locks) and “combination code” (for combination locks) 3.14 lock housing part of the lock containing the key mechanism and blocking mechanism 3.15 locking mechanism part of the mechanism that is operated by the key

32、 mechanism to lock/unlock the lock 3.16 padlock independent locking device comprising a housing, a key mechanism, a locking mechanism, and a shackle 3.17 plug part of the key-mechanism that can be moved when the proper key is used 3.18 permanently-mounted cycle lock cycle lock that forms one unit (e

33、xcluding accessories and keys), which is mounted on a cycle and that can be considered as a permanent part of that cycle. A permanently-mounted lock can also be equipped with accessories such as chains or cables which can be locked with the same locking unit as that of the permanently-mounted lock N

34、OTE One of the most common types of lock of this type is the so-called frame lock. 3.19 practical effective differ difference between key mechanisms of similar design, achieved only by the movable detainers, which allow each key mechanism to be operated only by its own key. The number of practical e

35、ffective differs is equal to DIN EN 15496:2008-04 EN 15496:2008 (E) 8 the number of theoretical differs after deduction of the differs suppressed by the manufacturer due to technical constraints and deduction of the differs suppressed by requirements in this standard (see clause 4) 3.20 removable cy

36、cle lock cycle lock that consists of one or more than one unit and that can be used for locking a cycle but that cannot be considered as a permanent part of that cycle since it is detachable without the use of any tools other than a key. Removable locks are often used for the connection of a cycle t

37、o other cycles or to fixed objects such as a ground-anchor 3.21 shackle part of the lock which passes through and secures the lock fitting 3.22 u-shackle lock lock housing with a partially or totally detachable shackle in which the legs of the shackle may or may not be parallel to each other DIN EN

38、15496:2008-04 EN 15496:2008 (E) 9 4 General requirements NOTE In Table 1, a summary of the requirements and test parameters, specified in this standard, is presented. Table 1 Summary of requirements and test parameters Test parameter Requirement clause Test clause Requirement value Unit General requ

39、irements 4 - Maximum operational unlocking torque 6.1.1 6.1.2 1 NmNon-interpassing of keys with just one interval effective differ 6.2.1 6.2.2 1,5 Nm Key strength 6.3.1 6.3.2 2 Nm Durability 6.4.1 6.4.2 5000 n Strength 6.5.2 Tensile strength U-shackle locks: Tensile strength in the direction of open

40、ing 6.5.2 6.5.3.2.1 30 kN U-shackle locks: Tensile strength transverse or inclined to the direction of opening 6.5.2 6.5.3.2.2 10 kN Other locks 6.5.2 6.5.3.3 10 kN Torsional strength U-shackle locks 6.5.2 6.5.4.2 500 Nm Chains for chain locks 6.5.2 6.5.4.3 500 Nm Chain and lock combinations 6.5.2 6

41、.5.4.4 500 Nm Other locks 6.5.2 6.5.4.5 500 Nm Cutting resistance 6.5.2 6.5.5.2 55 kNImpact resistance of lock-housings in the direction of opening 6.5.2 6.5.6 3050 g 1,0 m 20 C 5 strokes Impact resistance of shackle-bolts or chain-links of locks Test methods 6.5.2 6.5.7 3050 g 1,0 m 20 C 5 strokes

42、Resistance to pulling or pushing of locking mechanism 6.5.2 6.5.8 5 kN Drill resistance of locking mechanism 6.6.1 6.6.3 2 min Resistance to attacks with hand tools 6.7.1 6.7.3 180 seconds Picking 6.8.2 6.8.5 228 m* Corrosion resistance 6.9.1 6.9.2 Marking 7.1 7.2 DIN EN 15496:2008-04 EN 15496:2008

43、(E) 10 4.1 A cycle lock shall be so designed that when it is mounted according to the manufacturers instructions and locked, it shall fulfil all of the following requirements: a) cycle cannot be either ridden or pushed along in a normal way and the rotation of at least one wheel is prevented, and b)

44、 it is not possible to remove the lock by detaching a part of the cycle that is easy to detach and attach (e.g. a wheel or a seat-post), and c) it is not possible to remove or unlock it by deforming a part of the cycle (e.g. the front fork or the seat-stays) unless such deformation prevents the futu

45、re normal use of the cycle. 4.2 For safety reasons, it shall not be possible for a permanently-mounted cycle lock or for a removable cycle lock, when mounted according to the manufacturers instructions, to interfere with the normal and safe use of the cycle. 4.3 For the requirements in clauses 4.3.1

46、 to 4.3.5 deviations from the requirements are permitted if the same level of security can be achieved with other solutions. The assessment of any other such solutions shall be presented in the test report. 4.3.1 The key mechanism shall have at least five active detainers. 4.3.2 The key must be prov

47、ided with at least three different depths of incision. 4.3.3 Only 60 % of the number of blocking elements shall be permitted to have the same incision. When the 60 % value does not result in a whole number, the immediately lower whole number shall apply 4.3.4 Not more than two equal, adjacent blocki

48、ng elements shall be permitted. 4.3.5 The lock shall have a minimum number of practical effective differs (n), thus: a) for key- operated locks: 2 500 with a minimum of 1 000 per keyway b) for combination locks: 9 000 c) for key-operated electronic locks: 50 000 d) for electronic locks operated by a

49、 remote device: 100 000. After each operation, the receiver shall require a new code, generated in a random pattern, in order to operate again. 4.4 Combination locks and electronic locks shall be so designed that it is not possible to determine the correct code by visually inspecting external scratches or marks after 500 times of opening and closing the lock. 4.5 Cycle locks shall be so designed that it is not possible to determine the correct code by visual inspection through the key-hole or other openings. 4.6 All locks e