1、August 2009DEUTSCHE NORM English price group 21No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.080!$YA“1543025www.d
2、in.deDDIN EN 15635Steel static storage systems Application and maintenance of storage equipmentEnglish version of DIN EN 15635:2009-08Ortsfeste Regalsysteme aus Stahl Anwendung und Wartung von LagereinrichtungenEnglische Fassung DIN EN 15635:2009-08www.beuth.deDocument comprises pages63DIN EN 15635:
3、2009-08 Start of validity This standard takes effect on 1 August 2009. National foreword This standard includes safety requirements within the meaning of the Gerte- und Produktsicherheitsgesetz (GPSG) (German Equipment and Product Safety Act). This standard has been prepared by Technical Committee C
4、EN/TC 344 “Steel static storage systems” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Eisen, Blech- und Metallwaren (Hardware, Tinware and Metal Products Standards Committee), Technical Committee NA 020-00-17 AA Statische Regale aus Stahl
5、. This standard specifies requirements for the use of storage systems. In Germany, the use of work equipment is governed by the Betriebssicherheitsverordnung (BetrSichV) (Ordinance on industrial safety and health), the requirements of which take precedence over the requirements specified in this sta
6、ndard. As regards subclause 9.7.1, the responsible German committee NA 020-00-17 AA would like to point out that the supplier (manufacturer or distributor, see definition 3.22) is only liable for its own negligent conduct. As a rule this is not the case if the person carrying out repairs incurs dama
7、ge when carrying out repairs himself or replacing parts without the suppliers approval. In the above-mentioned subclause the standard specifies that repairs to damaged components are not allowed unless approved by the equipment supplier. NA 020-00-17 AA believes that this approval should involve doc
8、umentation of important criteria such as the nature and scope of repairs, and clarification of the liability of the user and supplier. 2 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15635November 2008ICS 53.080English VersionSteel static storage systems - Application and maintenance ofstorage e
9、quipmentSystmes de stockage statiques en acier - Utilisation etmaintenance de systme de stockageOrtsfeste Regalsysteme aus Stahl - Anwendung undWartung von LagereinrichtungenThis European Standard was approved by CEN on 5 October 2008.CEN members are bound to comply with the CEN/CENELEC Internal Reg
10、ulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This E
11、uropean Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the na
12、tional standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and
13、United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15635:2008:
14、EEN 15635:2008 (E) 2 Contents Page Foreword4 0 Introduction5 1 Scope 6 2 Normative references 6 3 Terms and definitions .6 4 Operational requirements .9 4.1 System requirements 9 4.2 Storage systems planning 9 5 Important data of relevance to the user 9 6 Assembly and installation 10 6.1 Skills requ
15、ired and provision of instructions .10 6.2 Installation quality and structural design .10 6.3 Aspects of installation work to be observed 11 7 Changes to the storage equipment configuration .12 8 Use of the storage equipment 13 8.1 General safety 13 8.1.1 Person responsible for storage equipment saf
16、ety PRSES .13 8.1.2 Safe load warning notices 13 8.1.3 Training.13 8.1.4 Access to storage levels.13 8.2 Pallet or load carrying accessories .13 8.2.1 Loading .13 8.2.2 Pallet requirements14 8.2.3 Special load make up accessories and loads.14 8.2.4 Precautions necessary for the use of weak pallets a
17、nd pallets spanning in the incorrect direction15 8.3 Unit load15 8.3.1 Weight .15 8.3.2 Load stability15 8.3.3 Unit load clearances15 8.4 Unit load handling16 8.4.1 Placement of loads 16 8.4.2 Damage to storage equipment .16 8.4.3 Timber pallet usage .16 8.4.4 Load make up accessory positioning on s
18、upports16 8.4.5 Pallet positioning on the floor17 8.4.6 Aisle obstructions17 8.4.7 Handling on raised storage areas or on storage equipment supported floors.17 8.4.8 Operating aisle clearances .18 8.5 Placement on adjustable pallet racking 19 8.6 Placement in drive-in racking.20 8.6.1 Placement .20
19、8.6.2 Loading and unloading sequence for drive-in-racking21 8.6.3 Use of drive-through racking access routes by trucks .22 8.7 Truck mast stiffness and floor flatness.22 9 Safety of storage equipment in use and evaluation of damaged components.23 9.1 Procedures .23 DIN EN 15635:2009-08 EN 15635:2008
20、 (E) 3 9.2 Users responsibilities 23 9.3 Reduction of safety level (margin of safety) due to damage 24 9.4 Inspection of storage equipment.24 9.4.1 General .24 9.4.2 Inspection.25 9.4.3 Inspection of automated systems .25 9.4.4 Damage investigation .26 9.4.5 Damage control procedures.26 9.4.6 Inspec
21、tion for overload damage to beams, cantilevers or shelves .26 9.4.7 Inspection of beam connector locks .27 9.4.8 Inspection of frame uprights for out of verticality .27 9.4.9 Inspection of guidance systems for VNA trucks28 9.5 Rules for the measurement and classification of damage to uprights and br
22、acings 28 9.5.1 Measuring method for upright damage and residual deformation limits, typical for APR systems 28 9.5.2 GREEN LEVEL - requiring surveillance only29 9.5.3 AMBER RISK hazardous damage requiring action as soon as possible .29 9.5.4 RED RISK very serious damage requiring immediate action 3
23、0 9.6 Rules for the evaluation of damage to pallet rack beams.30 9.7 Damage action procedures 30 9.7.1 Replacement of damaged components 30 9.7.2 Typical damage patterns 30 9.7.3 Inspection procedure flowchart, Inspection Evaluation Action .30 10 Changes that require a safety review of storage opera
24、tions31 Annex A (informative) Suppliers responsibilities .33 Annex B (informative) Examples of typical load warning notices .34 B.1 Load warning notices34 B.2 Load warning notice layout34 B.3 Training.34 B.4 Display34 B.5 Checking load warning notice information.34 B.6 Equipment inspections.34 B.7 S
25、izes34 Annex C (informative) Pallet damage49 Annex D (informative) Safety of storage equipment in use and evaluation of damaged components .51 D.1 Reduction in margin of safety of damaged racking uprights or bracing members .51 D.2 Storage equipment inspections.53 D.2.1 General .53 D.2.2 Inspection
26、schedules54 D.2.3 Inspection for overloading of beams, cantilevers or shelves.54 Annex E (informative) Use of the storage equipment Method of placement and orientation56 E.1 General .56 E.2 Placement and asymmetric loading 56 E.3 Unevenly distributed loading on pallets or other media.58 E.4 Incorrec
27、t placement of unit loads59 E.5 Correct and incorrect location of unit loads.59 Bibliography61 DIN EN 15635:2009-08 EN 15635:2008 (E) 4 Foreword This document (EN 15635:2008) has been prepared by Technical Committee CEN/TC 344 “Steel static storage systems”, the secretariat of which is held by UNI.
28、This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2009, and conflicting national standards shall be withdrawn at the latest by May 2009. Attention is drawn to the possibility that some of the el
29、ements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this
30、European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the Un
31、ited Kingdom. DIN EN 15635:2009-08 EN 15635:2008 (E) 5 0 Introduction 0.1 Structural Eurocodes for load-bearing structures and buildings The Commission of the European Communities (CEC) initiated the work of establishing a set of harmonized technical rules for the design of building and civil engine
32、ering works, which would initially serve as an alternative to the different rules in force in the various member states and would ultimately replace them. These technical rules are known as the “Structural Eurocodes“. Because the determination of the safe load-bearing capacity of static storage syst
33、ems is a structural engineering task, the Eurocodes are relevant, particularly EN 1993-1-1 and EN 1993-1-3, as far as the design is concerned. The codes and guidelines produced by CEN/TC 344 are intended to amplify and clarify the requirements of the Eurocodes since they particularly apply to design
34、 while specification, installation and application and maintenance are considered as special requirements for racking and shelving products. This European Standard considers application and maintenance. 0.2 Additional European Standards for racking and shelving Due to the differences in the shape of
35、 structural components, detailing and connection types, additional technical information to the Eurocodes is required in order to provide state of the art guidance. This guidance is for the client or consultant specifying the requirement, the designer producing a sound structural design, the install
36、er building the structure and the user who operates and maintains the structure in accordance with the design specification. This together with the need to provide harmonized design rules, is the reason that the European Racking Federation (ERF) has taken the initiative to support this development o
37、f a range of European Standards for specific types of racking and shelving used in specific applications (see bibliography). 0.3 Additional information specific to EN 15635 This European Standard gives additional information to that in Eurocodes EN 1990 and EN 1991, to be used in the structural desi
38、gn of storage systems (see also prEN 15512) and is intended for use by: a) committees drafting design related product, testing and execution standards; b) clients (e.g. for the formulation of their specific requirements); c) specifiers, designers, suppliers, installers and end users of the product;
39、d) relevant building control authorities. Expertise in the technical properties of racking components and knowledge of the specific methods of calculation to determine the safe load carrying capacity data for the products shall be available normally from the manufacturer of that product. These stand
40、ardized products can have infinite variation in their configuration. Structural engineering in steel requires special attention for the cold formed sections normally in use and for flexural and (overall) frame instability. Users should refer to prEN 15512 for more information on these aspects. Users
41、 of storage equipment should refer to EN 15629 to ensure that the specified layout and configuration is not in conflict with the methods of operation, ensuring safe operating conditions in the workplace. This European Standard deals with these user-defined aspects. A clear user specification for the
42、 provision of a safe storage equipment design is an essential basis to provide and complement safe working conditions. This European Standard is also relevant to specifiers and suppliers. DIN EN 15635:2009-08 EN 15635:2008 (E) 6 1 Scope This European Standard gives guidelines for operational aspects
43、 relevant to structural safety of storage systems. Such systems operate with heavy mechanical handling equipment working in close proximity to static storage equipment. This European Standard minimizes the risk and consequences of unsafe operation or damage to the structure. Some other forms of stor
44、age equipment are only partially covered and further consideration, beyond the scope of this European Standard, can be required. This European Standard gives guidance in conjunction with prEN 15512, EN 15620, and EN 15629 to ensure that the specifier, user and designer are aware of the constraints i
45、n each others area to allow a safe design to be produced. This European Standard specifically excludes storage equipment manufactured form materials other than steel (except for certain accessories) and equipment intended to be used for domestic storage purposes 2 Normative references The following
46、referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 15629, Steel static storage systems The specification of sto
47、rage equipment EN 15620, Steel static storage systems Adjustable pallet racking Tolerances, deformations and clearances 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 adjustable pallet racking APR steelwork structure consisting of frames and
48、 beams adjustable in height, specifically designed to support load make up accessories and unit loads 3.2 allowable loading beam, frame or shelf safe load capacity indicated by the storage equipment supplier to the user on the safe load warning notices based upon the data supplied by the specifier 3
49、.3 bay load total allowable weight of all the unit loads in a bay of racking not including any unit loads that can be stored on the floor of the bay 3.4 clearance nominal dimension between items 3.5 compartment load load, which can be loaded into one compartment of a rack or shelving structure from one side DIN EN 15635:2009-08 EN 15635:2008 (E) 7 3.6 competent person person who by means of a combination of training, experience and education has the knowledge to carry out the task and safety requirements effectively 3.7 crane racking pallet racking arrange
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