DIN EN 15714-4-2010 Industrial valves - Actuators - Part 4 Hydraulic part-turn actuators for industrial valves - Basic requirements German version EN 15714-4 2009《工业阀门 制动器 第4部分 工业阀.pdf

1、February 2010DEUTSCHE NORM English price group 13No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.060.20!$Cd“1573265

2、www.din.deDDIN EN 15714-4Industrial valves Actuators Part 4: Hydraulic part-turn actuators for industrial valves - BasicrequirementsEnglish version of DIN EN 15714-4:2010-02Industriearmaturen Antriebe Teil 4: Hydraulische Schwenkantriebe fr Industriearmaturen - GrundanforderungenEnglische Fassung DI

3、N EN 15714-4:2010-02www.beuth.deDocument comprises pages27DIN EN 15714-4:2010-02 National foreword This standard has been prepared by Technical Committee CEN/TC 69 “Industrial valves” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was the Normenausschuss Armatu

4、ren (Valves Standards Committee), Working Committee NA 003-01-12 AA Schnittstellen zu Antrieben. Unless otherwise indicated, all dimensions in this document are given in millimetres. 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15714-4 October 2009 ICS 23.060.20 English Version Industrial

5、valves - Actuators - Part 4: Hydraulic part-turn actuators for industrial valves - Basic requirements Robinetterie industrielle - Actionneurs - Partie 4: Actionneurs hydrauliques fraction de tour pour robinetterie industrielle - Prescriptions de base Industriearmaturen - Antriebe - Teil 4: Hydraulis

6、che Schwenkantriebe fr Industriearmaturen - Grundanforderungen This European Standard was approved by CEN on 12 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard

7、 without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other lan

8、guage made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finl

9、and, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES K

10、OMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15714-4:2009: EEN 15714-4:2009 (E) 2 Contents Page Foreword 41 Scope 52 Normative references 53 Classificat

11、ion and designation .53.1 General 53.2 Action 63.3 Valve actuator attachment 63.4 Motive energy .63.4.1 Operating medium .63.4.2 Quality .63.4.3 Pressure 64 Design requirements .64.1 General 64.2 Output torques (performance test) 74.3 Pressure ratings and endurance 74.3.1 Pressure ratings.74.3.2 End

12、urance 74.4 Minimum moving pressure .84.5 Leakage .84.6 Moving time 84.7 Angle .94.8 Fluid displacement volume .94.9 Environmental conditions .94.9.1 Ambient temperature .94.9.2 Enclosure protection .94.9.3 Corrosion protection .94.10 Basic design 104.10.1 Safety requirements . 104.10.2 Part-turn va

13、lve actuator attachment . 104.10.3 Pressure connections 114.10.4 Fail safe direction for spring return actuators . 124.10.5 Mechanical safety factors 124.11 Position indication 124.12 Optional equipment 134.12.1 Ancillaries 134.12.2 Manual operation 154.12.3 End stop adjustment 155 Conformity assess

14、ment . 155.1 General . 155.2 Type tests 165.3 Control of production process and quality system 166 Marking 177 Actuator selection guidelines 188 Documentation 18Annex A (normative) Endurance test procedure 19A.1 General . 19A.2 Test equipment . 19DIN EN 15714-4:2010-02 EN 15714-4:2009 (E) 3 A.3 Test

15、 conditions 19A.4 Test procedure . 19A.4.1 Design life. 19A.4.2 Output torque testing 19A.4.3 Pressure testing 19A.4.4 Hydraulic testing . 20A.5 Acceptance criteria . 20Annex B (informative) Actuator selection guidelines . 21B.1 General . 21B.2 Selection parameters 21B.3 Actuator selection . 22B.3.1

16、 General . 22B.3.2 Torque characteristics for rack and pinion or linear helical spline actuators 23B.3.3 Torque characteristics for scotch yoke actuators (e.g. symmetric system) . 24Bibliography 25DIN EN 15714-4:2010-02 EN 15714-4:2009 (E) 4 Foreword This document (EN 15714-4:2009) has been prepared

17、 by Technical Committee CEN/TC 69 “Industrial valves”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards sha

18、ll be withdrawn at the latest by April 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Reg

19、ulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Net

20、herlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 15714-4:2010-02 EN 15714-4:2009 (E) 5 1 Scope This document provides basic requirements for hydraulic part-turn valve actuators, both double acting and single acting, used for on-of

21、f and modulating control duties. It includes guidelines, recommendations and methods for enclosure and corrosion protection, control and testing. It does not apply, to hydraulic actuators that are integral parts of control valves or to electro-hydraulic actuators. Other requirements or conditions of

22、 use different from those indicated in this document should be subject to negotiations between the purchaser and the manufacturer/supplier prior to order. The terms and definitions applicable to this European Standard are given in EN 15714-1. 2 Normative references The following referenced documents

23、 are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 12570, Industrial valves Method for sizing the operating element EN 60529, Degre

24、es of protection provided by enclosures (IP Code) (IEC 60529:1989) EN ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads Part 1: Dimensions, tolerances and designation (ISO 228-1:2000) EN ISO 5211, Industrial valves Part-turn valve actuator attachments (ISO 5211:2001) EN

25、 ISO 9227, Corrosion tests in artificial atmospheres Salt spray tests (ISO 9227:2006) ISO 4406, Hydraulic fluid power Fluids Method for coding the level of contamination by solid particles ISO 5599-2, Pneumatic fluid power Five-port directional control valves Part 2: Mounting interface surfaces with

26、 optional electrical connector ASME B1.20.1:1983, Pipe Threads, General Purpose (Inch) 3 Classification and designation 3.1 General Hydraulic part-turn actuators are designated by function, action and interface as detailed below. DIN EN 15714-4:2010-02 EN 15714-4:2009 (E) 6 3.2 Action a) Double Acti

27、ng (DA) b) Single Acting (SA) with spring action to move clock-wise (CW) or counter clock-wise (CCW), as per 4.10.4 3.3 Valve actuator attachment As per EN ISO 5211. 3.4 Motive energy 3.4.1 Operating medium The operating medium shall be hydraulic fluid. The fluid may be used, on agreement between th

28、e manufacturer/supplier and purchaser, ensuring it is designed for both pressure and compatible with internal actuator parts and lubricants. The flashpoint shall be of not less than 93 C for pressures below 1 MPa and 157 C for pressures above 1 MPa. The chemical and physical properties of the hydrau

29、lic fluid shall be suitable for use with the materials used in the design of the actuator and its accessories. The hydraulic fluid shall be suitable for operation of the hydraulic system through the entire temperature range to which it may be subjected in service. 3.4.2 Quality The operating medium

30、shall have a contamination level specified to ISO 4406 class 18/16/13 as a maximum. 3.4.3 Pressure The manufacturer/supplier shall indicate the actuators operating pressure limits. The minimum design pressure for pressure retaining parts shall be 1,1 times the maximum allowable pressure selected fro

31、m the values defined in 4.3.1. The test pressure condition shall be considered in the design of the actuator for pressure containing parts, see 4.10.5. Working pressure in accordance to manufacturer/supplier indication (as per 4.3.1). The test pressure applied to the pressure retaining parts shall b

32、e a minimum of 1,43 times the design pressure for steel enclosures and a minimum of twice the maximum working pressure for cast steel and spheroidal cast iron enclosures Hydrostatic testing shall be carried out at testing pressure. 4 Design requirements 4.1 General The following data shall be provid

33、ed by the manufacturer/supplier to enable correct actuator selection and performance evaluation. DIN EN 15714-4:2010-02 EN 15714-4:2009 (E) 7 4.2 Output torques (performance test) The guaranteed minimum, output torque capability of the actuator, in both directions, at specified operating pressures s

34、hall be provided by the manufacturer/supplier. Where the output torque varies with the rotation, in a non-linear relationship, tabulated data and/or torque curves shall be provided. 4.3 Pressure ratings and endurance 4.3.1 Pressure ratings Actuators shall be designed to operate with one of the follo

35、wing maximum allowable pressures. Table 1 Maximum allowable pressure Maximum allowable pressure MPa bar psi 5,5 55 800 10,3 103 1 500 20,7 207 3 000 34,5 345 5 000 4.3.2 Endurance The actuator shall be designed to have a minimum endurance, without maintenance, in accordance with values given in Tabl

36、e 2. These are based of at least 60 % of the run torque at a rated working pressure supplied by the operating medium defined in 3.4.1 (Motive Energy) and in accordance with the test procedure detailed in Annex A. DIN EN 15714-4:2010-02 EN 15714-4:2009 (E) 8 Table 2 Minimum number of cycles Endurance

37、 test Rated torque aNm Piston or vane actuator Minimum number of cycles b cMaximum stroking time for testing, based on 0-90 s 125 50 000 10 1 000 50 000 20 2 000 25 000 30 8 000 10 000 45 32 000 2 500 60 63 000 2 500 90 125 000 2 500 120 250 000 2 500 150 aBased on EN ISO 5211. bOne cycle consists o

38、f nominal 90 angular travel in both directions (i.e. 90 to open + 90 to close). For angular travel other than 90, the endurance shall be agreed between the purchaser and the manufacturer/supplier. cFor severe control service duty these values shall be agreed between manufacturer/supplier and purchas

39、er. 4.4 Minimum moving pressure The actuator minimum moving pressure, at ambient temperature, shall be made available, by the manufacturer/supplier upon request. 4.5 Leakage The actuator shall be pressure tested in two stages by applying pressures of 15 to 25 % and a minimum of 143 % of the maximum

40、allowable pressure of the actuator. The actuator shall have no visible external leakage as detailed in Table 8 for the duration of the production test. The test media shall be specified by the manufacturer. The test media always shall be compatible with the operation media of the supplied actuator.

41、The minimum test duration for each test pressure shall be 3 minutes. The test period shall not begin until the test pressure has been reached and has stabilised. The tests gauge pressure reading and time at the beginning and the end of each pressure holding period shall be recorded. 4.6 Moving time

42、The actuator manufacturer/supplier shall state the moving time in both directions, without external load and without valve at working pressure and without any significant external restriction on supply flow, unless otherwise specified. DIN EN 15714-4:2010-02 EN 15714-4:2009 (E) 9 4.7 Angle Part-turn

43、 actuators without adjustable end-stops shall be designed for an output movement of 90 (- 0, + 2) as standard. For part-turn actuators with adjustable end-stops and a standard nominal output movement of 90, the adjustment range shall be stated by the manufacturer/supplier and shall be, at least, 3.

44、Other angles are subject to agreement between the manufacturer/supplier and purchaser. 4.8 Fluid displacement volume The manufacturer/supplier shall indicate the internal actuator displaced volume (litres) for both directions, including the dead volumes. 4.9 Environmental conditions 4.9.1 Ambient te

45、mperature The actuator shall be designed for operation at an ambient temperature range between 20 C and + 60 C, unless otherwise agreed between the manufacturer/supplier and purchaser. 4.9.2 Enclosure protection The non pressurised enclosure of the actuator shall be at least IP 65, according to EN 6

46、0529. 4.9.3 Corrosion protection Hydraulic actuators shall be protected against external corrosion by proper material selection and/or surface treatment. The actuator manufacturers technical documentation shall specify the corrosion protection category according to Table 3. DIN EN 15714-4:2010-02 EN

47、 15714-4:2009 (E) 10 Table 3 Environmental corrosion categories Corrosion category Typical environments Exterior Interior C2 (low) Atmospheres with low level of pollution. Mostly rural areas. Unheated buildings where condensation may occur, e.g. depots, sport halls. C3 (medium) Urban and industrial

48、atmospheres, moderate sulphur dioxide pollution. Coastal areas with low salinity. Production rooms with high humidity and some air pollution, e.g. food-processing plants, laundries, breweries. C4 (high) Industrial areas and coastal areas with moderate salinity. Chemical plants, swimming pools, coast

49、al shipyards. C5-I (very high industrial) Industrial areas with high humidity and aggressive atmosphere. Buildings or areas with almost permanent condensation and with high pollution. C5-M (very high marine) Coastal and offshore areas with high salinity. Buildings or areas with almost permanent condensation and with high pollution. Immersed in wateraIm 1 (Immersed in fresh wat