DIN EN 1621-1-2013 Motorcyclists- protective clothing against mechanical impact - Part 1 Motorcyclists- limb joint impact protectors - Requirements and test methods German version .pdf

1、March 2013 Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、13.340.10!$rR“1957947www.din.deDDIN EN 1621-1Motorcyclists protective clothing against mechanical impact Part 1: Motorcyclists limb joint impact protectors Requirements and test methods;English version EN 1621-1:2012,English translation of DIN EN 1621-1:2013-03Motorradfahrer-Schutzkleidung gegen mec

3、hanische Belastung Teil 1: Gelenkprotektoren fr Motorradfahrer Anforderungen und Prfverfahren;Englische Fassung EN 1621-1:2012,Englische bersetzung von DIN EN 1621-1:2013-03Vtements de protection contre les chocs mcaniques pour motocyclistes Exigences et mthodes dessai des protecteurs Partie 1: Exig

4、ences et mthodes dessai;Version anglaise EN 1621-1:2012,Traduction anglaise de DIN EN 1621-1:2013-03SupersedesDIN EN 1621-1:1998-01www.beuth.deDocument comprises 18 pagesIn case of doubt, the German-language original shall be considered authoritative.02.13DIN EN 1621-1:2013-03 2 A comma is used as t

5、he decimal marker. Start of application The start of application of this standard is 2013-03-01. National foreword This standard includes safety requirements. This document (EN 1621-1:2012) has been prepared by Technical Committee CEN/TC 162 “Protective clothing including hand and arm protection and

6、 lifejackets” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Persnliche Schutzausrstung (Personal Protective Equipment Standards Committee), Working Committee NA 075-05-09 AA Motorradfahrerschutzkleidung. The DIN Standard corresponding to

7、 the International Standard referred to in this document is as follows: ISO 6487 DIN ISO 6487 Amendments This standard differs from DIN EN 1621-1:1998-01 as follows: a) the scope has been restricted to limb joint impact protectors; b) requirements concerning innocuousness have been added; c) require

8、ments concerning the wet impact test (mandatory) and the high and low temperature impact tests (optional) have been added; d) ergonomic requirements have been added. Previous editions DIN EN 1621-1: 1998-01 National Annex NA (informative) Bibliography DIN ISO 6487, Road vehicles Techniques of measur

9、ement in impact tests Instrumentation EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1621-1 December 2012 ICS 13.340.10 Supersedes EN 1621-1:1997English Version Motorcyclists protective clothing against mechanical impact - Part 1: Motorcyclists limb joint impact protectors - Requirements and t

10、est methods Vtements de protection contre les chocs mcaniques pour motocyclistes - Exigences et mthodes dessai des protecteurs - Partie 1: Exigences et mthodes dessai Motorradfahrer-Schutzkleidung gegen mechanische Belastung - Teil 1: Gelenkprotektoren fr Motorradfahrer - Anforderungen und Prfverfah

11、ren This European Standard was approved by CEN on 27 October 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical

12、 references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of

13、 a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Mac

14、edonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EU

15、ROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1621-1:2012: EEN 1621-1:2012 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope .5 2 Normati

16、ve references 5 3 Terms and definitions .5 4 Zones of protection and protectors6 5 Requirements 6 5.1 General 6 5.2 Innocuousness 6 5.3 Minimum dimensions of zone of protection 6 5.4 Impact attenuation 7 5.5 Ergonomic requirements 8 6 Test methods and equipment .8 6.1 General 8 6.2 Innocuousness 8 6

17、.3 Impact attenuation 8 6.3.1 Equipment .8 6.3.2 Sampling 10 6.3.3 Positioning of the sample . 11 6.3.4 Impact Tests 11 6.4 Ergonomic assessment 12 6.5 Procedure 12 6.6 Expression of test results . 13 6.7 Test report . 13 7 Marking 13 8 Information supplied by the manufacturer. 14 Annex ZA (informat

18、ive) Relationship between this European Standard and the Essential Requirements of EU Directive 89/686/EEC . 16 Figures Figure 1 Definition of the zone of protection by three key dimensions . 7 Figure 2 Anvil . 9 Figure 3 Template with indication of the test areas 10 Figure 4 Example of marking of a

19、 protector according to Clause 7, list entry d) . 14 Tables Table 1 Minimum dimensions of zone of protection . 7 Table 2 Transmitted force and performance levels 7 Table 3 Minimum number of samples and impacts required 11 Table ZA.1 Correspondence between this European Standard and Directive 89/686/

20、EEC 16 DIN EN 1621-1:2013-03 EN 1621-1:2012 (E) 3 Foreword This document (EN 1621-1:2012) has been prepared by Technical Committee CEN/TC 162 “Protective clothing including hand and arm protection and lifejackets”, the secretariat of which is held by DIN. This European Standard shall be given the st

21、atus of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2013, and conflicting national standards shall be withdrawn at the latest by June 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject

22、 of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1621-1:1997. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports es

23、sential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. The main technical changes with respect to the 1997 edition are listed below: a) the scope has been restricted only to limb joint impact protectors; b

24、) requirements concerning innocuousness have been added; c) requirements concerning the wet impact test (mandatory) and the high and low temperature impact tests (optional) have been added; d) ergonomic requirements have been added. EN 1621 consists of the following parts, under the general title Mo

25、torcyclists protective clothing against mechanical impact: Part 1: Motorcyclists limb joint impact protectors Requirements and test methods (the present document) Part 2: Motorcyclists back protectors Requirements and test methods Part 3: Requirements and test methods for chest protectors1) Part 4:

26、Motorcyclists inflatable protectors Requirements and test methods According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Es

27、tonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. 1) Under development.

28、 DIN EN 1621-1:2013-03 EN 1621-1:2012 (E) 4 Introduction This European Standard is Part 1 of a standard containing requirements and test methods for motorcycle riders impact protectors. Impact protectors meeting the requirements of this European Standard will provide some protection against injury c

29、aused by impacts with road surfaces in motorcycle accidents. They may also slightly reduce the injuries caused by impacts with objects such as other vehicles. In order to encourage the adoption of certified protection by the highest possible number of users, two performance levels are specified for

30、protectors. These are level 1 for protectors designed to give protection whilst having low ergonomic penalties associated with its use and level 2 for protectors providing an increased protection with respect to level 1. There may be, however, weight and restriction penalties associated with level 2

31、 protection. DIN EN 1621-1:2013-03 EN 1621-1:2012 (E) 5 1 Scope This European Standard specifies requirements and test methods for limb joint impact protectors incorporated or intended to be incorporated into motorcycle riders clothing or used as separate items. 2 Normative references The following

32、documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 340, Protective cl

33、othing General requirements EN ISO 105-E01, Textiles Tests for colour fastness Part E01: Colour fastness to water (ISO 105-E01) EN ISO 11642, Leather Tests for colour fastness Colour fastness to water (ISO 11642) ISO 6487, Road vehicles Measurement techniques in impact tests Instrumentation 3 Terms

34、and definitions For the purposes of this document, the following terms and definitions apply. 3.1 zone of protection specific area of the protective equipment that is intended to provide protection to a part of the body and which is subject to specific testing 3.2 protector arrangement of energy abs

35、orbing and/or impact spreading materials designed to offer some protection to the zones of protection 3.3 type A protector protectors of smaller dimension; these are more commonly (although not exclusively) optimised for use with smaller riders 3.4 type B protector protectors of larger dimension; th

36、ese are more commonly (although not exclusively) optimised for use with larger riders 3.5 test area area on which impact tests are performed; size and shape are defined by the template 3.6 template auxiliary tool made of flexible material used to verify the minimum area of protection DIN EN 1621-1:2

37、013-03 EN 1621-1:2012 (E) 6 4 Zones of protection and protectors The following body regions are specified as zones of protection and protectors shall be categorised as follows: a) shoulder: protector “S”; b) elbow and forearm: protector “E”; c) hip: protector “H”; d) knee and upper tibia: protector

38、“K”; e) knee, upper and middle tibia: protector “K + L”; f) leg below protector “K”: protector “L”. The size of the zones of protection shall comply with 5.3, Table 1. 5 Requirements 5.1 General Unless otherwise specified, all linear dimensions bigger than 50 mm in the whole text shall be provided w

39、ith a deviation of 2 % and dimensions up to 50 mm with a deviation of 1 mm. Limb joint protectors shall be provided with means of restraint capable of ensuring that the protector is maintained in position during use. This requirement is not applicable for protectors to be inserted or incorporated in

40、to the garments. Testing shall be carried out according to 6.4. 5.2 Innocuousness 5.2.1 The materials shall comply with the requirements for innocuousness of materials in EN 340, with the exception of the requirement concerning the colour fastness to perspiration which is replaced by 5.2.2. 5.2.2 Th

41、e colour fastness to water of the constituent materials which could be likely to come into contact with the skin of the user shall be determined in accordance with 6.2 and shall be at least grade 4 of the Grey scale for the staining of any component of the multi-fibre reference fabric. 5.3 Minimum d

42、imensions of zone of protection Motorcyclists limb joint protectors shall provide a zone of protection with the minimum dimensions as specified in Table 1. Testing shall be carried out as described in 6.3.4. In Table 1, the zones of protection are defined by the three dimensions r1, r2 and l, as ill

43、ustrated in Figure1: DIN EN 1621-1:2013-03 EN 1621-1:2012 (E) 7 Figure 1 Definition of the zone of protection by three key dimensions Table 1 Minimum dimensions of zone of protection Protector Type A protector mm Type B protector mm r1r2l r1r2l S 55 32 64 70 40 80 E 45 24 118 50 30 150 K 55 24 100 7

44、0 30 130 H 35 26 70 44 33 88 L 32 24 64 40 30 80 K + L 55 24 185 70 30 240 5.4 Impact attenuation In terms of impact attenuation, this standard includes two performance levels. The degree of risk or hazards that a motorcyclist faces is closely linked to the type of riding and the nature of the accid

45、ent. Level 1 performance is deemed as the minimum level required so that the protector provides useful protection in an accident and offers the protector with an optimum comfort level to suit all riding types. Where riders feel that their riding style exposes them to an increased accident risk, Leve

46、l 2 has been provided, which offers increased performance. Level 2 may have an increased penalty for the weight and comfort. When impact protection is tested in accordance with 6.3.4.2 (ambient impact test), 6.3.4.3 (wet impact test after hydrolytic ageing) and, if required, 6.3.4.4 (high temperatur

47、e impact test) and/or 6.3.4.5 (low temperature impact test), the transmitted force shall conform to the values in Table 2. Level 1 or Level 2 can only be awarded provided that such level is achieved under all test conditions claimed. Table 2 Transmitted force and performance levels Level 1 Level 2 O

48、verall mean value Single strike area Aa Single strike area Ba and Ca 35 kN 35 kN 50 kN 20 kN 20 kN 30 kN aAreas A, B and C correspond to the areas in Figure 3. DIN EN 1621-1:2013-03 EN 1621-1:2012 (E) 8 After each test, there shall be no fragmentation of the sample and no sharp edges shall be formed

49、. However, formation of cracks and loss of soft debris is permissible. 5.5 Ergonomic requirements When examined and tested in accordance with 6.4, impact protectors shall be found satisfactory for the use intended; to confirm this requirement, each question of 6.5 needs to be answered with “yes”. The following deficiencies are not admitted: a) sharp edges; b) any design feature which cause ergonomic problems to the assessor (see 6.4). 6 Test methods and equipment 6.1 General