DIN EN 1621-2-2014 Motorcyclists- protective clothing against mechanical impact - Part 2 Motorcyclists- back protectors - Requirements and test methods German version EN 1621-2 201.pdf

1、May 2014 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 13

2、.340.10!%1hEnglish version EN 1621-2:2014,English translation of DIN EN 1621-2:2014-05Motorradfahrer-Schutzkleidung gegen mechanische Belastung Teil 2: Rckenprotektoren Anforderungen und Prfverfahren;Englische Fassung EN 1621-2:2014,Englische bersetzung von DIN EN 1621-2:2014-05Vtements de protectio

3、n contre les chocs mcaniques pour motocyclistes Partie 2: Protecteurs dorsaux Exigences et mthodes dessai;Version anglaise EN 1621-2:2014,Traduction anglaise de DIN EN 1621-2:2014-05SupersedesDIN EN 1621-2:2003-11 andDIN EN 1621-2 Corrigendum1:2006-06www.beuth.deIn case of doubt, the German-language

4、 original shall be considered authoritative.Document comprises 23 pages 03.14 DIN EN 1621-2:2014-05 2 A comma is used as the decimal marker. Start of application The start of application of this standard is 2013-05-01. National foreword This standard includes safety requirements. This document (EN 1

5、621-2:2014) has been prepared by Technical Committee CEN/TC 162 “Protective clothing including hand and arm protection and lifejackets” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Persnliche Schutz-ausrstung (Personal Protective Equipm

6、ent Standards Committee), Working Committee NA 075-05-09 AA Motorradfahrerschutzkleidung. The DIN Standard corresponding to the International Standard referred to in this document is as follows: ISO 6487 DIN ISO 6487 Amendments This standard differs from DIN EN 1621-2:2003-11 and DIN EN 1621-2 Corri

7、gendum 1:2006-06 as follows: a new shape of protector has been added, the central back protector; requirements concerning innocuousness have been added; requirements concerning the wet impact test (mandatory) and the high and low temperature impact tests (optional) have been added; the waist to shou

8、lder length is to be specified as a range. Previous editions DIN EN 1621-2: 2003-11 DIN EN 1621-2 Corrigendum 1: 2006-06 National Annex NA (informative) Bibliography DIN ISO 6487, Road vehicles Techniques of measurement in impact tests Instrumentation EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NOR

9、M EN 1621-2 January 2014 ICS 13.340.10 Supersedes EN 1621-2:2003English Version Motorcyclists protective clothing against mechanical impact - Part 2: Motorcyclists back protectors - Requirements and test methods Vtements de protection contre les chocs mcaniques pour motocyclistes - Partie 2 : Protec

10、teurs dorsaux - Exigences et mthodes dessai Motorradfahrer-Schutzkleidung gegen mechanische Belastung - Teil 2: Rckenprotektoren - Anforderungen und Prfverfahren This European Standard was approved by CEN on 26 October 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations w

11、hich stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This

12、European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN member

13、s are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal

14、, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form

15、and by any means reserved worldwide for CEN national Members. Ref. No. EN 1621-2:2014 EEN 1621-2:2014(E)2 Contents Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .5 4 Requirements .6 4.1 General 6 4.2 Innocuousness .6 4.3 Minimum dimensions of zones of pro

16、tection .6 4.4 Impact attenuation .7 4.5 Ergonomic requirements 8 4.6 Sizing and size marking 8 5 Test methods and equipment .8 5.1 Impact attenuation .8 5.1.1 Equipment 8 5.1.2 Templates .9 5.1.3 Number of samples. 10 5.1.4 Number of tests . 10 5.1.5 Procedure 10 5.1.6 Tests . 12 5.2 Ergonomic asse

17、ssment . 13 5.2.1 General . 13 5.2.2 Tests . 13 5.3 Expression of test results 14 5.4 Test report . 14 6 Marking 14 7 Information supplied by the manufacturer 15 Annex A (informative) Method of metrological confirmation. 18 A.1 Method of metrological confirmation . 18 A.2 Reference material 18 A.3 P

18、reparation of the test sample 18 A.4 Procedure 18 A.5 Calculation . 18 A.6 Precision 19 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 89/686/EEC . 20 Bibliography . 21 DIN EN 1621-2:2014-05 EN 1621-2:2014(E)3 Foreword This document

19、(EN 1621-2:2014) has been prepared by Technical Committee CEN/TC 162 “Protective clothing including hand and arm protection and lifejackets”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text o

20、r by endorsement, at the latest by July 2014, and conflicting national standards shall be withdrawn at the latest by July 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for i

21、dentifying any or all such patent rights. This document supersedes EN 1621-2:2003. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directi

22、ve 89/686/EEC, see informative Annex ZA, which is an integral part of this document. The main technical changes with respect to the 2003 edition are listed below: a new shape of protector has been added, the central back protector; requirements concerning innocuousness have been added; requirements

23、concerning the wet impact test (mandatory) and the high and low temperature impact tests (optional) have been added; the waist to shoulder length shall be specified as a range. EN 1621 consists of the following parts, under the general title Motorcyclists protective clothing against mechanical impac

24、t: Part 1: Motorcyclists limb joint impact protectors Requirements and test methods Part 2: Motorcyclists back protectors Requirements and test methods (the present document) Part 3: Requirements and test methods for chest protectors1) Part 4: Motorcyclists inflatable protectors Requirements and tes

25、t methods According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, F

26、rance, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. 1) Under development. DINEN 1621-2:2014-05EN 1621-2:2014 (E) 4 Introduction M

27、otorcyclists back protectors are devices worn within or on top of other protective clothing, covering at least a portion of the back as corresponding to one of the three shapes of protectors described in the standard. The performance requirements have been chosen as a best practical compromise betwe

28、en protection, comfort, and ergonomic requirements. Protectors that are too stiff or heavy will not be worn. The test methods are designed to provide information on protection against impacts against edges such as kerb stones. The force levels in the tests do not compare directly with the forces to

29、which riders are exposed in accidents, but experiences have shown that products meeting the requirements of this European Standard reduce the incidence and severity of injuries. This standard accommodates three different typologies of back protector, which are offered to encourage the adoption of ce

30、rtified protection within the different disciplines of motorcycling and the type of rider. These are namely full back, central back and lower back (lumbar) protector, the definition of which are provided in Clause 3. Two performance levels are specified for motorcyclists back protectors against impa

31、cts. These are level 1 for protectors designed to give protection whilst having low ergonomic penalties associated with its use and level 2 for protectors providing an increased protection with respect to level 1. There may be, however, weight and restriction penalties associated with level 2 protec

32、tion. DIN EN 1621-2:2014-05 EN 1621-2:2014(E)5 1 Scope This European Standard specifies the minimum coverage to be provided by motorcyclists back protectors worn by riders in normal traffic situations. The standard contains the requirements for the performance of the protectors under impact and deta

33、ils of the test methods. Requirements for sizing, ergonomic requirements, and requirements for innocuousness, labelling and the provision of information are included. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensabl

34、e for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1621-1, Motorcyclists protective clothing against mechanical impact - Part 1: Motorcyclists limb joint impact prot

35、ectors - Requirements and test methods ISO 6487, Road vehicles - Measurement techniques in impact tests - Instrumentation 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 full back protector FB protective device worn on the back intended to re

36、duce the severity of injuries caused by impacts to the central back and scapula area 3.2 central back protector CB protective device worn on the back intended to reduce the severity of injuries caused by impacts to central back area 3.3 lower back protector lumbar protector LB protective device worn

37、 on the back intended to reduce the severity of injuries caused by impacts to the lumbar region 3.4 zone of protection specific area of the protective device that is intended to provide protection 3.5 waist to shoulder length length measured on the back from the waist line to the junction of the sho

38、ulder to the neck at the highest point (see Figure 1) Note 1 to entry: The sizing system of back protectors is based on the users waist to shoulder length, as no consistent relationship to the body height exists. The dimension is intended to be measured on the body with a tape measure. DIN EN 1621-2

39、:2014-05 EN 1621-2:2014 (E) 6 Key 1 waist to shoulder length 2 waist line Figure 1 Body dimensions 3.6 waist line on a subject standing upright, the line in the plane of the waist, 50 mm above the supra-crystal plane which is at the level of the highest points of the iliac crests Note 1 to entry: Th

40、e dimension of 50 mm is an example which refers to a subject of height 1,78 m; it needs to be scaled pro rata with the height of the actual subject (see following sample data): Body height (m) 1,56 1,60 1,64 1,68 1,72 1,78 1,82 1,88 1,92 1,96 Distance above iliac crest (mm) 44 45 46 47 48 50 51 53 5

41、4 55 4 Requirements 4.1 General Motorcyclists back protectors shall meet an overall requirement that they are safe to use, comfortable to wear and fit for their purpose. Back protectors shall be provided with means of restraint and/or adjustments capable to ensure that the protector is maintained in

42、 position during use. This requirement is not applicable for protectors to be inserted or incorporated into garments. Testing shall be carried out according to 5.2. 4.2 Innocuousness The innocuousness shall comply with the requirements of EN 1621-1. 4.3 Minimum dimensions of zones of protection Moto

43、rcyclists back protectors shall have a minimum zone of protection related to the waist to shoulder measure of the largest user indicated by the marking. The minimum dimensions of the zone of protection shall be determined from Table 1, for the upper value of the size range (see 4.6). DINEN 1621-2:20

44、14-05EN 1621-2:2014(E)7 a) Full back protector b) Central back protector c) Lower back protector Figure 2 Minimum dimensions of zones of protection Table 1 Dimensions of minimum zone of protection for back protector Dimensions in Figure 2 A B C D E F 72 % 29 % 44 % 29 % 32 % 25 % NOTE All dimensions

45、 refer to the waist to shoulder length (100 %) of the biggest user. The dimensions and position of the zone of protection, relative to the coverage provided by the whole product, shall be given in the information supplied by the manufacturer (see Clause 7). NOTE The minimum dimensions of the zones o

46、f protection are usually marked on the specimens during the testing procedures. 4.4 Impact attenuation When impact protection is tested in accordance with 5.1.6.1 (ambient impact test), 5.1.6.2 (wet impact test) and, if required, 5.1.6.3 (high temperature impact test) and/or 5.1.6.4 (low temperature

47、 impact test), the transmitted force shall conform to the values in Table 2. Level 1 or 2 cannot be awarded unless such level is achieved under all of the claimed test conditions. Table 2 Performance levels Level 1 Level 2 mean value: 18 kN single strike: 24 kN mean value: 9 kN single strike: 12 kN

48、After each test, there shall be no fragmentation of the sample and no sharp edges shall be formed. However, formation of cracks and loss of soft debris is permissible. DINEN 1621-2:2014-05EN 1621-2:2014(E)8 4.5 Ergonomic requirements When examined and tested in accordance with 5.2, back protectors shall be found satisfactory for the use intended for motorcycle as indicated in the information supplied by the manufacturer. The centre line of the protective area shall be in line with