1、February 2011 Translation by DIN-Sprachendienst.English price group 19No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I
2、CS 67.260!$mP+“1744508www.din.deDDIN EN 1678Food processing machinery Vegetable cutting machines Safety and hygiene requirements (includes Amendment A1:2010)English translation of DIN EN 1678:2011-02Nahrungsmittelmaschinen Gemseschneidemaschinen Sicherheits- und Hygieneanforderungen (enthlt nderung
3、A1:2010)Englische bersetzung von DIN EN 1678:2011-02Machines pour les produits alimentaires Coupe-lgumes Prescriptions relatives la scurit et lhygine (Amendement A1:2010 inclus)Traduction anglaise de DIN EN 1678:2011-02SupersedesDIN EN 1678:1998-06See start of applicationwww.beuth.deDocument compris
4、es pagesIn case of doubt, the German-language original shall be considered authoritative.5102.11 DIN EN 1678:2011-02 A comma is used as the decimal marker. Start of application The start of application of this standard is 1 February 2011. National foreword This standard includes safety requirements.
5、 This standard has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Com
6、mittee NA 060-18-04 AA Grokchen-maschinen of Section Nahrungsmittelmaschinen. Stakeholders were involved in the development of the standard. This standard contains specifications meeting the essential requirements set out in Annex I of the new “Machinery Directive”, Directive 2006/42/EC, and which a
7、pply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized”
8、 standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN I
9、SO Standards with the same number. Amendments This standard differs from DIN EN 1678:1998-06 as follows: a) the standard has been brought in line with the new Machinery Directive 2006/42/EC; b) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU D
10、irective 2006/42/EC” has been added. Previous editions DIN EN 1678: 1998-06 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1678:1998+A1 May 2010 ICS 67.260 Supersedes EN 1678:1998English Version Food processing machinery - Vegetable cutting machines - Safety and hygiene requirements Machines
11、 pour les produits alimentaires - Coupe-lgumes -Prescriptions relatives la scurit et lhygine Nahrungsmittelmaschinen - Gemseschneidemaschinen - Sicherheits- und Hygieneanforderungen This European Standard was approved by CEN on 28 February 1998 and includes Amendment 1 approved by CEN on 9 April 201
12、0. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained o
13、n application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management C
14、entre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, N
15、orway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any fo
16、rm and by any means reserved worldwide for CEN national Members. Ref. No. EN 1678:1998+A1:2010: EEN 1678:1998+A1:2010 (E) 2 Contents Page Foreword 3Introduction .41 Scope 42 !Normative references“ .53 !Terms and definitions Description 53.1 Terms and definitions“ 53.2 Description .64 !List of signif
17、icant hazards“ 94.1 General 94.2 Mechanical hazards .94.3 Electrical hazards . 104.4 Hazards generated by neglecting hygiene principles in the machine design . 104.5 Hazards generated by neglecting ergonomic principles in machine design . 105 Safety and hygiene requirements and/or measures . 105.1 !
18、General“ 105.2 Mechanical hazards 105.3 !Electrical hazards“ . 165.4 Hygiene 175.5 Ergonomics . 196 Verification of the safety and hygiene requirements and/or measures 207 Information for use . 207.1 !General“ 207.2 Instruction handbook . 217.3 Marking 23Annex A (normative) Noise test code for veget
19、able cutting machines (Grade 2 of accuracy) 24Annex B (normative) Principles of design to ensure the cleanability of vegetable cutting machines . 26Annex C (normative) Probes for specific tests . 45Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of
20、EU Directive 2006/42/EC“ 48!Bibliography 49DIN EN 1678:2011-02 EN 1678:1998+A1:2010 (E) 3 Foreword !This document (EN 1678:1998+A1:2010) has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed”, the secretariat of which is held by DIN.“ This European
21、Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2010, and conflicting national standards shall be withdrawn at the latest by November 2010. This document includes Amendment 1, approved by CEN on 2010-0
22、4-09. This document supersedes EN 1678:1998. The start and finish of text introduced or altered by amendment is indicated in the text by tags!“XAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held r
23、esponsible for identifying any or all such patent rights. It is one of a series of standards on the design and construction of machines used in catering. !This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports ess
24、ential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this Europea
25、n Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and Unit
26、ed Kingdom. DIN EN 1678:2011-02 EN 1678:1998+A1:2010 (E) 4 Introduction The use of vegetable cutting machines involves various mechanical and other hazards. Their extensive use justifies the need of a standard covering both safety and the hazards to food hygiene arising from machine design. !This Eu
27、ropean Standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extend to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated
28、 in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard.“ 1 Scope ! 1.1 This European Standard specifies the safety and hygiene req
29、uirements for the design and manufacture of vegetable cutting machines which are transportable and have a maximum rated power less than 3 kW. This European Standard deals with machines intended for cutting, shredding, dicing, chipping and grating of food products in which the product passes through
30、the machine. As described in 3.2.1, the types of machines in the scope are machines with a fixed chamber and rotating blade or cutting disc, with a rotating drum and fixed blades or machines with horizontal reciprocating cutters (mainly used for potato chipping). 1.2 This European Standard specifies
31、 all significant hazards, hazardous situations and events relevant to vegetable cutting machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard deals with the hazards which can arise during co
32、mmissioning, operation, cleaning, removal of food blockages, feeding, changing the tools, maintenance and decommissioning of the machine. 1.3 This European Standard does not apply to: food processors (see EN 12852); vegetable peelers (see EN 13208); vegetable cutting attachments which are mounted on
33、to machines having an auxiliary drive hub (see EN 12851); planetary mixers (see EN 454); domestic machines. 1.4 This European Standard is not applicable to vegetable cutting machines which are manufactured before the date of its publication as EN.“ DIN EN 1678:2011-02 EN 1678:1998+A1:2010 (E) 5 2 !N
34、ormative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1:2006, Safety of mach
35、inery Ergonomic design principles Part 1: Terminology and general principles EN 953, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and sel
36、ection EN 1672-2:2005, Food processing machinery Basic concepts Part 2: Hygiene requirements EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204:2005, modified) EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:
37、1989) EN ISO 3744:1995, Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994) EN ISO 4287:1998, Geometrical Product Specifications (GPS) Surface texture: Profile method Terms, defini
38、tions and surface texture parameters (ISO 4287:1997) EN ISO 4871:1996, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at the
39、 work station and at other specified positions Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003
40、, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications (ISO 12100-2:2003) EN ISO 13849-1:2008, Safety of machinery Safety related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13857:2008, Safety o
41、f machinery Safety distances to prevent danger zones being reached by upper and lower limbs (ISO 13857:2008)“ 3 !Terms and definitions Description 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply. DIN EN 1678:
42、2011-02 EN 1678:1998+A1:2010 (E) 6 3.1.1 pusher device device assisting feeding, hinged to the hopper and interlocked so when withdrawn from the hopper the machine stops. It prevents access to the danger zone when in the working position 3.1.2 plunger device device assisting feeding, which is remova
43、ble“ 3.2 Description 3.2.1 Machines covered by the standard This standard covers the three following types of machine including combinations of them: 3.2.1.1 Machines with rotating cutting devices Such machines contain the rotating cutting devices in a fixed chamber. Product is fed into the top of t
44、he chamber, typically through a feed hopper and assisted by a pusher or plunger device (see figure 1). Key 1 Body 2 Electric motor 3 Delivery chute 4 Cutting device 5 Shaft 6 Plunger (removable) 7 Pusher device 8 Feed chute 9 Fixed plate 10 Ejector Figure 1 DIN EN 1678:2011-02 EN 1678:1998+A1:2010 (
45、E) 7 3.2.1.2 Machines with rotary drum These machines generally have a hopper method of feeding product to a rotating drum. As the product is held against the outside wall by the spinning drum so it comes into contact with a fixed cutting device (see figure 2). Key 1 Body 2 Motor 3 Delivery chute 4
46、Cutting device 5 Shaft 6 Rotating drum 7 Fixed grid 8 Feed hopper Figure 2 3.2.1.3 Machines with horizontal reciprocating cutters These machines are used extensively for chipping potatoes. Raw potatoes are fed from a hopper into the cutting chamber containing fixed plates and reciprocating plates an
47、d cutting devices (see figure 3). DIN EN 1678:2011-02 EN 1678:1998+A1:2010 (E) 8 Key 1 Body 2 Feed hopper 3 Delivery chute 4 Reciprocating cutters 5 Fixed plate 6 Reciprocating plate 7 Baffles Figure 3 3.2.2 Elements of a machine (see figures 1, 2 and 3) All machines generally contain the following
48、elements of design: a device for feeding product into the machine; one or several tools: cutting plates or blades, hereafter called “cutting devices“. A cutting plate or blade consists of one or more cutting edges fixed to a frame. Fixed cutting blades may be installed in conjunction with moving pla
49、tes; an ejector; a delivery chute; control devices. 3.2.3 Devices for feeding Three devices for feeding product are used: 3.2.3.1 Hopper feed The product is fed to the cutter from the hopper generally by gravity and/or by feeding devices. DIN EN 1678:2011-02 EN 1678:1998+A1:2010 (E) 9 3.2.3.2 Pusher feed Here a small amount of product is fed into a feed chute and assiste
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