DIN EN 1756-1-2008 Tail lifts - Platform lifts for mounting on wheeled vehicles - Safety requirements - Part 1 Tail lifts for goods(includes Amendment A1 2008) English version of D.pdf

1、October 2008DEUTSCHE NORM English price group 24No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.020.99!$Ry“1472786w

2、ww.din.deDDIN EN 1756-1Tail lifts Platform lifts for mounting on wheeled vehicles English version of DIN EN 1756-1:2008-10Hubladebhnen Plattformlifte fr die Anbringung an Radfahrzeugen Sicherheitsanforderungen Teil 1: Hubladebhnen fr Gter (enthlt nderung A1:2008)Englische Fassung DIN EN 1756-1:2008-

3、10SupersedesDIN EN 1756-1:2002-05www.beuth.deDocument comprises 76 pages(includes Amendment A1:2008)Safety requirements Part 1: Tail lifts for goodsDIN EN 1756-1:2008-10 2 Start of validity This standard takes effect on 1 October 2008. National foreword This standard includes safety requirements. Th

4、is standard has been prepared by Technical Committee CEN/TC 98 “Lifting platforms” (Secretariat: DIN, Germany), Technical Committee NA 060-22-24 AA Hubladebhnen. The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechan-ical Engineering Standards Committee)

5、, Working Group Serienhebezeuge of Section Frdertechnik. This standard concretizes the basic requirements set out in Annex I of the EU Machinery Directive 98/37/EC (valid until 28 December 2009) and the new EU Machinery Directive 2006/42/EC which becomes applicable on 29 December 2009 relating to ta

6、il lifts to be placed on the EEA market, with the intent of simplifying the means of proving conformity with such requirements. Once this standard is designated a harmonized standard in the Official Journal of the European Union, a manufacturer applying this standard may assume compliance with the r

7、equirements of the Machinery Directive Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. The European Standards referred to in clause 2 and in the bibl

8、iography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards referred to in this standard there are no national standards available. Amendments This standard differs from DIN EN 1756-1:2002-05 as follows: a) EN 292-1

9、:1991 has been replaced by EN ISO 12100-1:2003; EN 292-2:1991 and EN 292-2:1991/A1:1995 have been replaced by EN ISO 12100-2:2003. b) ISO 12508:1994 has been added. c) Subclauses 5.2, 5.11, 5.17.5, 8.4.1, 8.4.2.2, 8.4.2.3, B.2.1, B.2.3 and E have been modified. d) Subclauses 5.13.2 “Bluntness of edg

10、es” and B.2.7 “Assigned operator position” have been added. e) Annex ZA (informative) concerning EU Directive 98/37/EC has been editorially revised. f) Annex ZB (informative) concerning EU Directive 2006/42/EC has been included. Previous editions DIN EN 1756-1: 2002-05 (the so-called presumption of

11、conformity ). “In Clause 2 “Normative references”: ” DIN EN 1756-1:2008-10 3 National Annex NA (informative) Bibliography DIN EN ISO 12100-1, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology DIN EN ISO 12100-2:2003, Safety of machinery Basic co

12、ncepts, general principles for design Part 2: Technical principles DIN EN 1756-1:2008-10 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1756-1:2001+A1 March 2008 ICS 53.020.99 Supersedes EN 1756-1:2001 English Version Tail lifts - Platform lifts for mounting

13、on wheeled vehicles - Safety requirements - Part 1: Tail lifts for goods Hayons lvateurs - Plateformes lvatrices monter sur vhicules roulants - Prescriptions de scurit - Partie 1: Hayons lvateurs pour marchandises Radfahrzeugen - Sicherheitsanforderungen - Teil 1: Hubladebhnen fr Gter This European

14、Standard was approved by CEN on 30 September 2001 and includes Amendment 1 approved by CEN on 5 January 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alter

15、ation. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by tran

16、slation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germa

17、ny, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG

18、Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1756-1:2001+A1:2008: EHubladebhnen - Plattformlifte fr die Anbringung an EN 1756-1:2001+A1:2008 (E) 2 Contents Foreword5 In

19、troduction .7 1 Scope 7 2 Normative references 9 3 Terms and definitions .9 4 List of hazards15 5 Safety requirements and/or protective measures24 5.1 General requirements24 5.2 Working area 24 5.3 Manual effort 25 5.4 Operating speeds.25 5.4.1 General25 5.4.2 Vertical speed.25 5.4.3 Closing and ope

20、ning speeds25 5.4.4 Tilting speed.26 5.5 Load stability26 5.5.1 Tilt angle .26 5.5.2 Stop devices.26 5.6 Limitations of travel.26 5.7 Layout of wires and pipes.26 5.8 Unauthorised operation 26 5.9 Isolation of energy sources 26 5.10 Tail lift stowage27 5.10.1 Indication 27 5.10.2 Security.27 5.11 Cr

21、ushing and shearing27 5.12 Structure working coefficients.27 5.13 Platform 27 5.13.1 Surface27 5.13.2 !Bluntness of edges 28 5.13.3 Tail lift used as a link bridge.28 5.13.4 Visibility of platform 28 5.14 Drive systems.28 5.14.1 Unintentional movements.28 5.14.2 Mechanical suspension systems.29 5.14

22、.3 Hydraulic systems .30 5.15 Safety devices31 5.15.1 Safety mechanisms .31 5.15.2 Springs inside safety devices 31 5.16 Loading control31 5.16.1 Prevention of lifting excessive loads.31 5.16.2 Excessive moment.31 5.17 Control devices31 5.17.1 Hold-to run principle31 5.17.2 Logic .31 5.17.3 Unintent

23、ional operation 31 5.17.4 One control device for several movements 32 5.17.5 Several control devices for one movement 32 5.18 Control positions .32 Page DIN EN 1756-1:2008-10 EN 1756-1:2001+A1:2008 (E) 3 5.18.1 Multiple control positions.32 5.18.2 Location of control positions .32 6 Optional equipme

24、nt.32 7 Verification of the safety requirements and/or measures.32 8 Information for use 36 8.1 General36 8.2 Tail lift used as a link bridge 36 8.3 Inherent risks associated with improper use .36 8.4 Location and nature of information for use36 8.4.1 Marking on the tail lift36 8.4.2 Handbooks .37 8

25、.4.3 Inspection record.39 Annex A (informative) Tail lift mechanisms and types41 A.1 Mechanisms .41 A.1.1 Parallelogram .41 A.1.2 Column42 A.1.3 Telescopic 43 A.2 Types.43 A.2.1 Conventional : (full and part width) .43 A.2.2 Folding platform 44 A.2.3 Retractable .45 A.2.4 Rotary46 A.2.5 Door mounted

26、 47 A.2.6 Inset.48 A.2.7 Internally mounted.48 Annex B (normative) Crushing and shearing.49 B.1 General49 B.2 Platform lifting and lowering 49 B.2.1 Two-hand control.49 B.2.2 Two-foot control 50 B.2.3 Toe guard .50 B.2.4 Hinged foot protector53 B.2.5 Safety cut-out.54 B.2.6 Automatic toe protector55

27、 B.3 Platforms capable of lifting above vehicle floor level57 B.4 Platform closure 57 B.4.1 Two-hand control.57 B.4.2 Safety cut-out.57 Annex C (informative) Structure and drive system .58 Annex D (normative) Drive systems - Steel wire ropes and chains 60 D.1 Recommended specifications of steel wire

28、 ropes .60 D.2 Dimensions of pulley grooves .60 D.3 Flare angle60 D.4 Fleet angles 61 D.5 Pitch circle62 Annex E (normative) Examples of controls logic 63 Annex F (informative) Marking.65 Annex G (informative) Unintentional operation .66 Annex H (normative) Verification by the installer67 H.1 Compat

29、ibility between the lift and the vehicle .67 H.2 Static test67 H.2.1 Deformation67 H.2.2 Drift67 H.3 Dynamic test 67 H.4 Test of operation and safety function .67 H.5 Test to verify that the tail lift cannot lift excessive load68 DIN EN 1756-1:2008-10 EN 1756-1:2001+A1:2008 (E) 4 Annex I (informativ

30、e) Overloads onto a platform at vehicle floor level .69 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 70 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 20

31、06/42/EC 71 Bibliography 72 DIN EN 1756-1:2008-10 EN 1756-1:2001+A1:2008 (E) 5 Foreword This document (EN 1756-1:2001+A1:2008) has been prepared by Technical Committee CEN/TC 98 “Lifting platforms“, the secretariat of which is held by DIN. This European Standard shall be given the status of a nation

32、al standard, either by publication of an identical text or by endorsement, at the latest by September 2008 and conflicting national standards shall be withdrawn at the latest by September 2008. This document includes Amendment 1, approved by CEN on 2008-01-05. This document supersedes EN 1756-1:2001

33、. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). For relationship with EC Directive(s), see informative Annexes ZA and ZB, which are integral parts of this docume

34、nt. This standard comprises two parts: Part 1 relates specifically to tail lifts for goods (whether or not accompanied by an operator); Part 2 covers the special requirements of tail lifts for passengers, including those with disabilities. This part comprises ten annexes as follows: annex A (informa

35、tive) - Tail lift mechanisms and types; annex B (normative) - Crushing and shearing; annex C (informative) - Structure and drive system; annex D (normative) - Drive systems - Steel wire ropes and chains; annex E (normative) - Examples for logicality; annex F (informative) - Marking; annex G (informa

36、tive - Unintentional operation; annex H (normative) - Verification by the installer; annex I (informative) - Overloads onto a platform at vehicle floor level; ! Annex ZA (informative) - Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC; Annex ZB (i

37、nformative) - Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC. “ DIN EN 1756-1:2008-10 EN 1756-1:2001+A1:2008 (E) 6 This standard includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of

38、the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slova

39、kia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 1756-1:2008-10 EN 1756-1:2001+A1:2008 (E) 7 Introduction This European Standard is a type C standard, as stated in EN 1070. The machinery concerned and the extent to which hazards are covered are indicated in the scope of this stan

40、dard. While producing this standard, it was assumed that : only trained persons operate the machine ; components without specific requirements are : a) designed in accordance with the usual engineering practice and calculation codes, Including all failure modes ; b) of sound mechanical and electrica

41、l construction ; c) made of materials, with adequate strength and of suitable quality ; d) free of defects ; harmful materials, such as asbestos are not used ; components are kept in good repair and working order, so that the required dimensions remain fulfilled despite wear ; by design of the load

42、bearing elements, a safe operation of the machine is assured for loading ranging from zero to 100 % of the rated possibilities and during the tests ; with the exception of the items listed below, a mechanical device built according to good practice and the requirements of the standard, will not dete

43、riorate to a point of creating a hazard without the possibility of detection ; the equipment is capable of operating correctly within a temperature range of -15 C to + 40 C ; a negotiation takes place between the manufacturer of the tail lift and the installer for the characteristics of the supporti

44、ng wheeled vehicle (see also clause 6 of the standard), the fitting of the tail lift on the vehicle and between the installer and the user relating to the specific conditions of the use, places of use of the machinery, also some of the characteristics of the vehicle, the appropriate language ; the w

45、orking area is adequately lit (if lighting is not provided with the tail lift) ; if the place of installations allows a vertical falling height of persons of more than 3 meters notwithstanding the limited travel height indicated in the scope, means external to the machine are used to limit this fail

46、ing height to 3 meters. 1 Scope This European Standard specifies safety requirements for design of tail lifts as defined in 3.1 for mounting on wheeled goods vehicles. It also specifies the verification of such tail lifts and the safety information that shall be provided for their use. This European

47、 Standard deals with the technical requirements to minimize the hazards listed in clause 4 which can arise during the operation of tail lifts when carried out in accordance with the specifications as intended by the manufacturer or his authorized representative. DIN EN 1756-1:2008-10 EN 1756-1:2001+

48、A1:2008 (E) 8 It applies to tail lifts : used for the purpose of loading and/or unloading such vehicles ; intended to be fitted, temporarily or permanently, either inside or on the front, side or rear of the wheeled vehicle ; driven either by hand or electric powered ; equipped with a platform to su

49、pport loads which comprise goods, an operator, or a combination of the two ; with a maximum lifting height not exceeding 3 m above ground, the measurement shall be made when the platform is unloaded ; rotary type with a maximum lifting height not exceeding 2 m ; used as a link bridge when intended by the manufacturer. NOTE A tail lift should not be confused with a link bridge attached to a loading dock which is included within the definition of a dock leveller and is outside t