1、September 2014 Translation by DIN-Sprachendienst.English price group 21No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).
2、ICS 83.200!%:O“2235844www.din.deDDIN EN 289Plastics and rubber machines Compression moulding machines and transfer moulding machines Safety requirements;English version EN 289:2014,English translation of DIN EN 289:2014-09Kunststoff- und Gummimaschinen Formpressen und Spritzpressen Sicherheitsanford
3、erungen;Englische Fassung EN 289:2014,Englische bersetzung von DIN EN 289:2014-09Machines pour les matires plastiques et le caoutchouc Machines de moulage par compression et machines de moulage par transfert Prescriptions de scurit;Version anglaise EN 289:2014,Traduction anglaise de DIN EN 289:2014-
4、09SupersedesDIN EN 289:2009-06www.beuth.deDocument comprises 54 pagesIn case of doubt, the German-language original shall be considered authoritative.08.14DIN EN 289:2014-09 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This document (EN 289:2
5、014) has been prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (DIN Standards Committee Mechanical Engineering), Working Committee NA 060-14-02 AA Pressen
6、fr Kunststoffe und Gummi; Sicherheit of Section Kunststoff- und Gummimaschinen. Representatives of manufacturers and users of compression moulding machines and transfer moulding machines, and of the employers liability insurance associations contributed to this standard. This standard contains speci
7、fications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential require
8、ments of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European
9、Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 289:2009-06 as follows: a) the main element of the title has been modified; b) safeguard grou
10、ps I, II and III have been replaced by more precise specifications of the safeguards in the respective clauses; c) safety related parts of control systems have been specified with reference to EN ISO 13849-1:2008 instead of specified types I, II and III and EN 954 and the corresponding normative Ann
11、exes A, B, C, D, E and H have been deleted; in addition, the safety level of safety related parts of the control system of specific protective devices has partially been reassessed; d) safety requirements have been included for: 1) electromagnetic interference; 2) machines with electrical axes; 3) p
12、laten movements by gravity on upstroking presses; 4) magnetic clamping systems; 5) carousel machines composed of several compression units and fed by an extruder; 6) power operated mould changing equipment; , DIN EN 289:2014-09 3 7) hazards generated by neglecting ergonomic principles in machine des
13、ign; e) safety requirements for emergency stop have been extended; f) safety requirements for guards have been extended; g) the former Annex G has been deleted; h) the former Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC”
14、has been deleted; i) the former Annex ZB is now Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC”. Previous editions DIN EN 289: 1994-01, 2004-11, 2009-06 DIN EN 289:2014-09 4 This page is intentionally blank EUROPEAN STAND
15、ARD NORME EUROPENNE EUROPISCHE NORM EN 289 June 2014 ICS 83.200 Supersedes EN 289:2004+A1:2008English Version Plastics and rubber machines - Compression moulding machines and transfer moulding machines - Safety requirementsMachines pour les matires plastiques et le caoutchouc - Machines de moulage p
16、ar compression et machines de moulage par transfert - Prescriptions de scurit Kunststoff- und Gummimaschinen - Formpressen und Spritzpressen - Sicherheitsanforderungen This European Standard was approved by CEN on 24 April 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulatio
17、ns which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. T
18、his European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN me
19、mbers are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Port
20、ugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any f
21、orm and by any means reserved worldwide for CEN national Members. Ref. No. EN 289:2014 EEN 289:2014 (E) 2 Contents Page Foreword 5 Introduction .6 1 Scope 7 2 Normative references 8 3 Terms and definitions 10 4 List of significant hazards . 14 4.1 General . 14 4.2 Danger areas on presses . 14 4.3 Ge
22、neral hazards 16 4.3.1 Mechanical hazards 16 4.3.2 Electrical hazards . 16 4.3.3 Thermal hazards . 16 4.3.4 Hazards generated by noise 16 4.3.5 Hazards generated by dusts, gases and vapours . 16 4.3.6 Slip, trip and fall hazards . 16 4.3.7 Hazards due to malfunctioning of the hydraulic system due to
23、 contamination of the hydraulic fluid . 16 4.3.8 Hazards due to malfunctioning of the electrical part of the control system 16 4.3.9 Hazards due to electromagnetic interference 16 4.3.10 Hazards generated by neglecting ergonomic principles in machine design . 17 4.4 Hazards in specific machine areas
24、 . 17 4.4.1 Mould area . 17 4.4.2 Clamping unit area outside the mould area . 17 4.5 Hazards associated with power operated mould clamping systems 17 4.5.1 General . 17 4.5.2 Specific hazards associated with magnetic clamping systems 17 4.6 Hazards associated with power operated mould changing equip
25、ment 18 4.7 Additional hazards associated with specific design. 18 4.7.1 Presses where whole body access is possible between the movable guard or the light curtain for the mould area and the mould area itself 18 4.7.2 Presses where whole body access is possible to the mould area 18 4.7.3 Shuttle/tur
26、ntable machines 18 4.7.4 Carousel machines . 18 4.8 Additional hazards when using ancillary equipment 18 5 Safety requirements and/or protective measures . 19 5.1 General . 19 5.1.1 Basic requirement. 19 5.1.2 Setting operations 19 5.1.3 Safety related parts of the control system (SRP/CS) 19 5.1.4 E
27、mergency stop 19 5.2 Basic requirements for safeguards used on presses . 20 5.2.1 Guards . 20 5.2.2 Light curtains 20 5.2.3 Two-hand control devices . 20 5.2.4 Hold-to run control devices . 21 5.2.5 Pressure sensitive mats, floors and edges 21 5.3 Safety requirements and/or protective measures to pr
28、event general hazards 21 5.3.1 Mechanical hazards 21 5.3.2 Electrical hazards . 22 5.3.3 Thermal hazards . 22 DIN EN 289:2014-09 EN 289:2014 (E) 3 5.3.4 Hazards generated by noise . 22 5.3.5 Hazards generated by dusts, gases and vapours 23 5.3.6 Slip, trip and fall hazards 23 5.3.7 Hazards due to ma
29、lfunctioning of the hydraulic system due to contamination of the hydraulic fluid 23 5.3.8 Hazards due to malfunctioning of the electrical part of the control system . 23 5.3.9 Hazards due to electromagnetic interference 23 5.3.10 Hazards generated by neglecting ergonomic principles 24 5.4 Safety req
30、uirements and/or protective measures in specific machine areas . 24 5.4.1 Mould area 24 5.4.2 Clamping unit area outside the mould area 29 5.5 Safety requirements and/or protective measures for power operated mould clamping systems 30 5.5.1 General . 30 5.5.2 Magnetic clamping systems . 30 5.6 Safet
31、y requirements and/or protective measures for power operated mould changing equipment. 31 5.7 Additional safety requirements and/or protective measures associated with specific design . 32 5.7.1 Presses where whole body access is possible between the movable guard or the light curtain for the mould
32、area and the mould area itself 32 5.7.2 Presses where whole body access is possible to the mould area 34 5.7.3 Shuttle/turntable machines 35 5.7.4 Carousel machines 35 5.8 Additional safety requirements and/or protective measures when using ancillary equipment. 36 6 Verification of the safety requir
33、ements and/or protective measures 37 7 Information for use 39 7.1 General . 39 7.2 Instruction handbook 40 7.2.1 General . 40 7.2.2 General instructions 40 7.2.3 Emergency stop and rescue procedure 40 7.2.4 Light curtains . 40 7.2.5 Stopping distance and stopping time . 40 7.2.6 Flexible hose assemb
34、lies . 40 7.2.7 Noise emission 40 7.2.8 Exhaust ventilation system 41 7.2.9 Maintenance of the hydraulic system . 41 7.2.10 Presses equipped with two-hand control devices . 41 7.2.11 Additional mechanical restraint device for downstroking presses with two hydraulic restraint devices 41 7.2.12 Moveme
35、nts of cores and ejectors and their drive mechanisms. 41 7.2.13 Personal protective equipment against thermal hazards . 42 7.2.14 Presence detecting devices in the mould area 42 7.2.15 Key lockable switch 42 7.2.16 Ancillary equipment 42 7.2.17 Mould clamping . 42 7.2.18 Magnetic mould clamping 42 7
36、.2.19 Maximum additional mass 43 7.2.20 Setting of carousel machines 43 7.2.21 Machines with upstroking platen . 43 7.3 Marking . 44 7.4 Warning signs and alarm signals 44 Annex A (normative) Acknowledgement systems . 45 A.1 Single acknowledgement system 45 DIN EN 289:2014-09 EN 289:2014 (E) 4 A.2 D
37、ouble acknowledgement system 45 Annex B (normative) Noise test code . 46 B.1 Introduction . 46 B.2 Measurement of the A-weighted emission sound pressure level at the operators or other specified positions . 46 B.3 Determination of the A-weighted sound power level 46 B.4 Installation and mounting con
38、ditions for noise measurement 46 B.5 Operating conditions 47 B.6 Information to be recorded and reported . 47 B.6.1 General . 47 B.6.2 General data 47 B.6.3 Technical data of the press . 47 B.6.4 Standards 48 B.6.5 Mounting and operating conditions 48 B.6.6 Acoustic data 48 B.7 Declaration and verif
39、ication of noise emission values . 48 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 49 Bibliography . 50 DIN EN 289:2014-09 EN 289:2014 (E) 5 Foreword This document (EN 289:2014) has been prepared by Technical Committee
40、 CEN/TC 145 “Plastics and rubber machines”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2014, and conflicting national standards shall be with
41、drawn at the latest by December 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 289:2004+A1:2008. Th
42、is document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. Compared with
43、EN 289:2004+A1:2008, the following significant changes have been made: a) modification of main element of the title; b) replacement of safeguard groups I, II and III by more precise specifications of the safeguards in the respective clauses; c) specification of the safety related parts of control sy
44、stems with reference to EN ISO 13849-1:2008 instead of specified types I, II and III and EN 954 and deletion of corresponding normative Annexes A, B, C, D, E and H; d) addition of safety requirements for: 1) electromagnetic interference; 2) machines with electrical axes; 3) platen movements by gravi
45、ty on upstroking presses; 4) magnetic clamping systems; 5) carousel machines; 6) power operated mould changing equipment; 7) hazards generated by neglecting ergonomic principles in machine design; e) deletion of Annex G. According to the CEN-CENELEC Internal Regulations, the national standards organ
46、izations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg,
47、Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 289:2014-09 EN 289:2014 (E) 6 Introduction This document is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which h
48、azards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standar
49、ds, for machines that have been designed and built according to the provisions of this type C standard. DIN EN 289:2014-09 EN 289:2014 (E) 7 1 Scope This European Standard specifies the essential safety requirements for compression moulding machines and transfer moulding machines for the moulding of plastics and/or rubber with a closing movement more than 6 mm. In this document a compression moulding machine or transfer moulding machine as described above is designated by the term “press” (see 3.1). This document deals with all significant hazards, hazardous si
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