DIN EN 415-5-2010 Safety of packaging machines - Part 5 Wrapping machines German version EN 415-5 2006+A1 2009《包装机械的安全性 第5部分 打包机 德文版本EN 415-5-2006+A1-2009》.pdf

1、April 2010 Translation by DIN-Sprachendienst.English price group 31No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、55.200!$a“1625727www.din.deDDIN EN 415-5Safety of packaging machines Part 5: Wrapping machines (includes Amendment A1:2009)English translation of DIN EN 415-5:2010-04Sicherheit von Verpackungsmaschinen Teil 5: Einschlagmaschinen (enthlt nderung A1:2009)Englische bersetzung von DIN EN 415-5:2010-04Sc

3、urit des machines demballage Partie 5: Fardeleuses/enveloppeuses (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 415-5:2010-04SupersedesDIN EN 415-5:2006-10www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.10604.10 DIN EN 41

4、5-5:2010-04 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 April 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 146 “Packaging machines Safety” (Secretariat: UNI, Italy). The

5、responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Section Verpackungsmaschinen. Amendment of the European Machinery Directive has made it necessary to review the previously valid standard, EN 415-5:2006, in terms of

6、 the essential requirements of the new European Machinery Directive, 2006/42/EC. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid until 28 December 2009) and the “revised Machinery Directive”, Directi

7、ve 2006/42/EC, which takes effect on 29 December 2009, and which apply to wrapping machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited

8、 in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The International and European Standards and Technical Specificat

9、ions referred to in clause 2 and in the bibliography of this document have been published as the corresponding DIN EN, DIN EN ISO or DIN CLC/TS Standards with the same number. As for the remaining standards or specifications referred to, there are no national standards available. Amendments This sta

10、ndard differs from DIN EN 415-5:2006-10 as follows: a) Subclauses 7.1 “Marking” and 7.2 “Signals and warning signs” have been updated. b) Table A.1 “Specification of K3(based on K2)” has been updated. c) Annex ZA (informative) “Relationship between this European Standard and the Essential Requiremen

11、ts of EU Directive 98/37/EC” has been updated. d) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. Previous editions DIN EN 415-5: 2006-10 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 415-5:200

12、6+A1 November 2009 ICS 55.200 Supersedes EN 415-5:2006English Version Safety of packaging machines - Part 5: Wrapping machines Scurit des machines demballage - Partie 5 : Fardeleuses/enveloppeuses Sicherheit von Verpackungsmaschinen - Teil 5: Einschlagmaschinen This European Standard was approved by

13、 CEN on 23 March 2006 and includes Amendment 1 approved by CEN on 29 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists a

14、nd bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the respons

15、ibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Icel

16、and, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue

17、 Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 415-5:2006+A1:2009: EEN 415-5:2006+A1:2009 (E) Contents Foreword 7Introduction . 81 Scope 92 Normative references 93 Terms and definitions . 123.1 Def

18、inition of terms . 123.2 Description of wrapping machines 143.2.1 Banding machine . 143.2.2 Sleeve wrapping machine . 153.2.3 Stretch banding machine (incorporating stretch film banding machine) 163.2.4 Spiral wrapping machine (incorporating film bundling machine) 173.2.5 Fold wrapping machine . 183

19、.2.6 Extruded product wrapping machine 193.2.7 Twist wrapping machine . 203.2.8 Over-wrapping machine 213.2.9 Roll wrapping machine . 223.2.10 Foil and band wrapping machine . 233.2.11 Pleat wrapping machine 243.2.12 Stretch film wrapping machine 253.2.13 L-sealing machine 263.2.14 Skin packaging ma

20、chine . 273.2.15 Shrink tunnel 283.2.16 Hot water dip tank 294 Hazards on wrapping machines . 304.1 General 304.2 General wrapping machine hazards 304.2.1 Mechanical hazards . 314.2.2 Electrical hazards 324.2.3 Thermal hazards 324.2.4 Noise . 324.2.5 Hazards from products and materials . 324.2.6 Haz

21、ards due to neglecting ergonomic principles 334.2.7 Hazards caused by failures 334.2.8 Hazards due to neglecting hygienic design principles 344.2.9 Hazards from mechanism used on most wrapping machines 344.3 Hazards associated with a banding machine . 354.3.1 Product feed . 354.3.2 Handles and hand

22、wheels . 364.3.3 Reel unwind mechanism . 364.3.4 Discharge mechanism . 384.4 Hazards associated with a sleeve wrapping machine and a stretch banding machine . 384.4.1 Product feed . 384.4.2 Handles and hand-wheels . 384.4.3 Reel unwind mechanism . 384.4.4 Tray erecting mechanism . 394.4.5 Hot melt a

23、dhesive equipment . 39DIN EN 415-5:2010-04 2EN 415-5:2006+A1:2009 (E) 4.4.6 Discharge mechanism 394.4.7 Shrink tunnel 394.5 Hazards associated with spiral wrapping machines . 394.5.1 Product feed . 394.5.2 Wrapping head . 394.5.3 Product discharge . 394.5.4 Ergonomics 394.6 Hazards associated with f

24、old wrapping machines 394.6.1 Product feed . 394.6.2 Handles and hand-wheels 404.6.3 Reel unwind mechanisms 404.6.4 Discharge mechanism 404.7 Hazards associated with extruded product wrapping machines . 404.7.1 Product feed . 404.7.2 Handles and hand-wheels 414.7.3 Reel unwind mechanism 414.7.4 Disc

25、harge mechanism 414.8 Hazards associated with twist wrapping machine . 414.8.1 Product feed . 414.8.2 Handles and hand-wheels 424.8.3 Reel unwind mechanism 424.8.4 Discharge mechanism 424.9 Hazards associated with over-wrapping machine . 424.9.1 Product feed . 424.9.2 Handles and hand-wheels 434.9.3

26、 Tear tape application group . 434.9.4 Reel unwind mechanism 434.9.5 Discharge mechanism 444.10 Hazards associated with roll wrapping machines . 444.10.1 Product feed . 444.10.2 Handles and hand-wheels 444.10.3 Reel unwind mechanism 444.10.4 Discharge mechanism 454.11 Hazards associated with foil an

27、d band wrapping machines and pleat wrapping machines . 454.11.1 Product feed . 454.11.2 Handles and hand-wheels 454.11.3 Reel unwind mechanism 454.11.4 Discharge mechanism 454.12 Hazards associated with stretch film wrapping machines . 464.12.1 Product feed . 464.12.2 Reel unwind mechanism 464.12.3

28、Product discharge mechanism 464.13 Hazards associated with L-sealing machine 464.13.1 Semiautomatic machine . 464.13.2 Fully automatic machine 474.14 Hazards associated with skin packaging machines 474.14.1 Product feed . 474.14.2 Product discharge . 474.14.3 Stability of the machine 474.14.4 Ergono

29、mics 474.15 Hazards associated with a shrink tunnel and hot water dip tanks 484.15.1 Product transfer system . 484.15.2 Thermal hazards 484.15.3 Hazards generated by products . 48DIN EN 415-5:2010-04 3EN 415-5:2006+A1:2009 (E) 4.15.4 Product discharge . 485 Safety requirements for wrapping machines

30、485.1 General 485.2 General requirements for wrapping machines . 485.2.1 Requirement to eliminate mechanical hazards 485.2.2 Electrical requirements . 535.2.3 Thermal hazards 555.2.4 Noise reduction 565.2.5 Measures to control hazards generated by products and materials 575.2.6 Ergonomic design prin

31、ciples . 585.2.7 Requirements to prevent hazards caused by failures . 595.2.8 Hygienic design requirements . 605.2.9 Requirements for mechanisms used on most wrapping machines . 615.3 Safety requirements for a banding machine . 635.3.1 General 635.3.2 Product feed . 635.3.3 Handles and hand wheels .

32、 645.3.4 Reel unwind mechanism . 645.3.5 Discharge mechanism . 675.4 Safety requirements for a sleeve wrapping machine and a stretch banding machine 675.4.1 General 675.4.2 Product feed . 675.4.3 Handles and hand wheels . 675.4.4 Reel unwind mechanism . 685.4.5 Tray erecting mechanism . 685.4.6 Hot

33、melt adhesive equipment . 685.4.7 Conveyor discharge 695.4.8 Shrink tunnel 695.5 Safety requirements for a spiral wrapping machine 695.5.1 General 695.5.2 Product feed . 695.5.3 Wrapping head . 695.5.4 Product discharge mechanism 695.5.5 Ergonomics 695.6 Safety requirements for a fold wrapping machi

34、ne . 695.6.1 General 695.6.2 Product feed . 695.6.3 Handles and hand wheels . 705.6.4 Reel unwind mechanism . 705.6.5 Discharge mechanism . 705.7 Safety requirements for an extruded product wrapping machine 705.7.1 General 705.7.2 Product feed . 705.7.3 Handles and hand wheels . 715.7.4 Reel unwind

35、mechanism . 715.7.5 Discharge mechanism . 715.8 Safety requirements for a twist wrapping machine . 715.8.1 General 715.8.2 Product feed . 715.8.3 Handles and hand wheels . 715.8.4 Reel unwind mechanism . 725.8.5 Discharge mechanism . 725.8.6 Noise reduction 725.9 Safety requirements for an over-wrap

36、ping machine 73DIN EN 415-5:2010-04 4EN 415-5:2006+A1:2009 (E) 5.9.1 General . 735.9.2 Product feed . 735.9.3 Handles and hand wheels 735.9.4 Tear tape application group . 735.9.5 Reel unwind mechanism 735.9.6 Discharge mechanism 735.10 Safety requirements for a roll wrapping machine 745.10.1 Genera

37、l . 745.10.2 Product feed . 745.10.3 Handles and hand wheels 745.10.4 Reel unwind mechanism 745.10.5 Discharge mechanism 745.11 Safety requirements for a foil and band wrapping and a pleat wrapping machine 755.11.1 General . 755.11.2 Product feed . 755.11.3 Handles and hand wheels 755.11.4 Reel unwi

38、nd mechanism 755.11.5 Discharge mechanism 755.12 Safety requirements for a stretch film wrapping machine 765.12.1 General . 765.12.2 Product feed . 765.12.3 Product pushing and elevating devices 765.12.4 Reel unwind mechanism 765.12.5 Product discharge mechanism 765.13 Safety requirements for an L-s

39、ealing machine 775.13.1 General . 775.13.2 Semiautomatic machine . 785.13.3 Fully automatic machine 785.14 Safety requirements for a skin packaging machine 795.14.1 General . 795.14.2 Product feed . 795.14.3 Product discharge mechanism 795.14.4 Stability of the machine 795.14.5 Ergonomics 795.15 Saf

40、ety requirements for a shrink tunnel and hot water dip tank 795.15.1 General . 795.15.2 Product transfer system . 795.15.3 Requirement to prevent thermal hazard . 795.15.4 Product . 805.15.5 Product discharge mechanism 806 Verification of safety requirements and measures 816.1 General . 816.2 Visual

41、 inspection with machine stopped 816.2.1 Mechanical parts . 816.2.2 Pneumatic systems . 816.2.3 Hydraulic systems . 816.2.4 Electrical systems . 816.2.5 Guards 816.2.6 Design requirements . 816.3 Measurements with machine stopped 816.3.1 Guards 816.3.2 Electrical testing 816.4 Visual inspections wit

42、h machine running. 826.4.1 Guards 82DIN EN 415-5:2010-04 5EN 415-5:2006+A1:2009 (E) 6.4.2 Interlocking devices 826.4.3 Dissipation of stored energy 826.5 Measurements with machine running . 826.5.1 Measurement and declaration of noise emission 826.5.2 Temperature . 826.6 Verification procedures . 82

43、7 Information for use 847.1 Marking . 847.2 Signals and warning signs . 847.3 Instruction handbook 847.3.1 General 847.3.2 Agri-foodstuffs and pharmaceuticals 857.3.3 Machines handling hazardous products . 857.3.4 Hot melt adhesive systems . 857.3.5 Moveable machines fitted with wheels 857.3.6 Machi

44、nes incorporating lifting equipment 86Annex A (normative) Noise test code for wrapping machines - grade of accuracy 2 and grade 3 . 87A.1 Scope 87A.2 Definitions 87A.3 Determination of emission sound pressure level at the workstation 87A.4 Sound power level determination 88A.5 Installation and mount

45、ing conditions 88A.6 Operating conditions . 89A.7 Measurement uncertainties 91A.8 Information to be recorded . 92A.9 Information to be reported 92A.10 Declaration and verification of noise emission values 93Annex B (normative) Methods of safeguarding small and medium sized apertures . 95B.1 Interloc

46、ked guard . 95B.2 Interlocked guard with ESPE trip device . 96B.3 ESPE trip device 97B.4 Automatic guard 98Annex C (normative) ESPE Muting . 100Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directives 98/37/EC 102Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 103Bibliography 104DIN EN 415-5:2010-04 6EN 415-5:2006+A1:2009 (E) Foreword This document (EN 415-5:2006+A1:2009)