DIN EN 438-3-2016 en 8517 High-pressure decorative laminates (HPL) - Sheets based on thermosetting resins (usually called laminates) - Part 3 Classification and specifications for .pdf

1、June 2016 English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 83.140.20!%Vuy“2518286www.din.deDIN

2、 EN 438-3High-pressure decorative laminates (HPL) Sheets based on thermosetting resins (usually called laminates) Part 3: Classification and specifications for laminates less than 2 mm thick intended for bonding to supporting substrates;English version EN 438-3:2016,English translation of DIN EN 438

3、-3:2016-06Dekorative Hochdruck-Schichtpressstoffplatten (HPL) Platten auf Basis hrtbarer Harze (Schichtpressstoffe) Teil 3: Klassifizierung und Spezifikationen fr Platten mit einer Dicke kleiner als 2 mm, vorgesehen zum Verkleben auf ein Trgermaterial;Englische Fassung EN 438-3:2016,Englische berset

4、zung von DIN EN 438-3:2016-06Stratifis dcoratifs haute pression (HPL) Plaques base de rsines thermodurcissables (communment appeles stratifis) Partie 3: Classification et spcifications des stratifis dpaisseur infrieure 2 mm destins tre colls sur des supports;Version anglaise EN 438-3:2016,Traduction

5、 anglaise de DIN EN 438-3:2016-06SupersedesDIN EN 438-3:2005-04www.beuth.deDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.Document comprises 18 pages 06.16 2 A comma is used as the decimal marker. National foreword This document (E

6、N 438-3:2016) has been prepared by Technical Committee CEN/TC 249 “Plastics” (Secretariat: NBN, Belgium). The responsible German body involved in its preparation was DIN-Normenausschuss Kunststoffe (DIN Standards Committee Plastics), Working Committee NA 054-04-01 AA Dekorative Schichtstoffe und Min

7、eral-werkstoffe. Amendments This standard differs from DIN EN 438-3:2005-04 as follows: a) normative references have been updated; b) in Subclause 6.2.3 “Surface finish”, maximum deviations for the gloss value determined according to EN 13722 have been specified; c) information on supplemental prope

8、rties for certain applications has been included (6.5); d) the informative Annex A giving an addendum relating to the test method for determining the scratch resistance has been deleted; e) the informative Annex B giving an addendum relating to fire performance has been revised; f) the informative A

9、nnex C giving an addendum relating to electrostatic properties has been deleted. Previous editions DIN 16926: 1960-09, 1968-07, 1975-05, 1986-01, 1987-10 DIN 53799: 1960-09, 1968-07, 1975-05, 1986-01 DIN 68751: 1964-07, 1968-07, 1976-03, 1987-11 DIN EN 438-1: 1992-02, 1992-12 DIN EN 438-2: 1992-02 D

10、IN EN 438-3: 2005-04 DIN EN 438-3:2016-06 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 438-3 February 2016 ICS 83.140.20 Supersedes EN 438-3:2005English Version High-pressure decorative laminates (HPL) - Sheets based on thermosetting resins (usually called laminates) - Part 3: Classification

11、 and specifications for laminates less than 2mm thick intended for bonding to supporting substrates Stratifis dcoratifs haute pression (HPL) - Plaques base de rsines thermodurcissables (communment appeles stratifis) - Partie 3: Classification et spcifications des stratifis dpaisseur infrieure 2 mm d

12、estins tre colls sur des supports Dekorative Hochdruck-Schichtpressstoffplatten (HPL) -Platten auf Basis hrtbarer Harze (Schichtpressstoffe) -Teil 3: Klassifizierung und Spezifikationen fr Platten mit einer Dicke kleiner als 2 mm, vorgesehen zum Verkleben auf ein Trgermaterial This European Standard

13、 was approved by CEN on 13 December 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning su

14、ch national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its ow

15、n language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany,

16、Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMU

17、NG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 438-3:2016 EEN 438-3:2016(E)2 Contents Page European foreword . 3 1 Scope . 4 2 Normative references . 4 3 Ter

18、ms and definitions, symbols and abbreviations 4 3.1 Terms and definitions .4 3.2 Symbols .5 4 Material types . 5 5 Requirements 5 5.1 General 5 5.2 Numerical classification system .5 5.3 Alphabetical classification system .6 5.4 Nomenclature .7 6 Requirements 8 6.1 Compliance 8 6.2 Inspection requir

19、ements .8 6.2.1 General .8 6.2.2 Colour and pattern 8 6.2.3 Surface finish .8 6.2.4 Reverse side .8 6.2.5 Visual inspection 8 6.3 Dimensional tolerance requirements.9 6.4 Test requirements . 10 6.4.1 General requirements . 10 6.4.2 Additional requirements for Type P laminates 12 6.4.3 Requirements f

20、or reaction to fire 12 6.5 Supplemental properties 12 Annex A (informative) Addendum to sub-clause 6.4.3, relating to fire performance 14 Bibliography . 16 DIN EN 438-3:2016-06 EN 438-3:2016 (E) 3 European foreword This document (EN 438-3:2016) has been prepared by Technical Committee CEN/TC 249 “Pl

21、astics”, the secretariat of which is held by NBN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2016, and conflicting national standards shall be withdrawn at the latest by August 2016. A

22、ttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 438-3:2005. EN 438, High-pressure decorative laminates (HPL

23、) Sheets based on thermosetting resins (usually called laminates), consists of the following parts: Part 1: Introduction and general information Part 2: Determination of properties Part 3: Classification and specifications for laminates less than 2 mm thick intended for bonding to supporting substra

24、tes Part 4: Classification and specifications for Compact laminates of thickness 2 mm and greater Part 5: Classification and specifications for flooring grade laminates less than 2 mm thick intended for bonding to supporting substrates Part 6: Classification and specifications for Exterior-grade Com

25、pact laminates of thickness 2 mm and greater Part 7: Compact laminate and HPL composite panels for internal and external wall and ceiling finishes Part 8: Classification and specifications for design laminates Part 9: Classification and specifications for alternative core laminates According to the

26、CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hun

27、gary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 438-3:2016-06 EN 438-3:2016 (E) 4 1 Scope This European Standard applies to laminates less than 2

28、 mm thick produced by using an high pressure process, normally intended for bonding to supporting substrates to produce HPL composite panels and establishes a classification system for high-pressure decorative laminates according to their performance and main recommended fields of application, inclu

29、ding materials with special characteristics, for example formability or defined reaction to fire. This European Standard also specifies requirements for the properties of the various types of laminates covered by this classification system. High-pressure decorative laminates are characterised by the

30、ir qualities, durability and functional performance. HPL sheets are available in a wide variety of colours, patterns and surface finishes; they are resistant to wear, scratching, impact, moisture, heat and staining; and possess good hygienic and anti-static properties, being easy to clean and mainta

31、in. EN 438-2 specifies the methods of test relevant to this European Standard. EN 438-4, EN 438-5, EN 438-6, EN 438-7, EN 438-8 and EN 438-9 are reserved for special types of HPL materials. 2 Normative references The following documents, in whole or in part, are normatively referenced in this docume

32、nt and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 438-2:2016, High-pressure decorative laminates (HPL) Sheets based on thermosetting resins (

33、usually called laminates) Part 2: Determination of properties EN 13501-1, Fire classification of construction products and building elements Part 1: Classification using data from reaction to fire tests EN 13722, Furniture Assessment of the surface gloss EN 61340-4-1, Electrostatics Part 4-1: Standa

34、rd test methods for specific applications Electrical resistance of floor coverings and installed floors (IEC 61340-4-1) EN ISO 1183-1, Plastics Methods for determining the density of non-cellular plastics Part 1: Immersion method, liquid pyknometer method and titration method (ISO 1183-1) EN ISO 116

35、64-2, Colorimetry Part 2: CIE standard illuminants (ISO 11664-2) 3 Terms and definitions, symbols and abbreviations 3.1 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1.1 high-pressure decorative laminate(s) HPL sheet(s) consisting of decorative

36、 surface layer(s) and core layers bonded together by an high pressure process Note 1 to entry: Typical values for the high pressure process are a temperature of 120 C and a pressure of 5 MPa. DIN EN 438-3:2016-06 EN 438-3:2016 (E) 5 3.1.2 surface layer upper decorative layer consisting in one or mor

37、e sheets of fibrous material (usually paper) impregnated with aminoplastic thermosetting resins (usually melamine based resins) Note 1 to entry: The back of the sheet(s) is made suitable for adhesive bonding to a substrate. 3.1.3 core layer fibrous material (usually paper) impregnated with thermoset

38、ting resins (usually phenolic based resins) 3.2 Symbols For the purposes of this document, the following symbol applies. t nominal thickness 4 Material types The material types are: Type S - Standard grade decorative laminates. Type P - Postformable decorative laminates; similar to type S but can al

39、so be formed at elevated temperature. Type F - Decorative laminates with improved fire retardance; similar to types S or P but also meeting special requirements of specified fire tests which may vary according to the application (e.g. construction, marine, transport) and the country of use (see 6.4.

40、3 and Annex A). 5 Requirements 5.1 General Two different HPL classification systems are commonly used in Europe, and both have been included in this document as alternatives. 5.2 Numerical classification system In this system the classification of a letter denoting material type (see Clause 4) follo

41、wed by three index numbers showing the levels of performance for wear resistance, impact resistance and scratch resistance respectively. Table 1 shows the performance levels corresponding to the index numbers. DIN EN 438-3:2016-06 EN 438-3:2016 (E) 6 Table 1 Numerical classification Initial Point (r

42、evs) First Index Number - Wear Resistance a2 3 4 50 150 350 Small Diameter Ball (N) Second Index Number - Impact Resistance a2 3 4 15 20 25 Scratch Resistance (Rating) Third Index Number - Scratch Resistance a2 3 4 2 3 4 aIndex numbers 2, 3, and 4 are specified to maintain consistency with EN 438:19

43、91. Index number 1 represents a lower quality level that applies only for HPL Type VG (Table 2) with smooth finishes. 5.3 Alphabetical classification system This system uses three letters to classify laminates as shown in Table 2. Table 2 Alphabetical classification First letter Second letter Third

44、letter H (horizontal grade) or V (vertical grade) G (general purpose) or D (heavy duty) S (standard grade) or P (postformable grade) or F (flame-retardant grade) Table 3 compares the alternative classification systems and shows how different HPL products relate to some typical applications. The list

45、 of typical applications shown for each category is for guidance only and is not intended to be comprehensive. DIN EN 438-3:2016-06 EN 438-3:2016 (E) 7 Table 3 Classification system and typical applications Performance category Material type Numerical classification index numbers Equivalent alphabet

46、ical classification Examples of typical applications Wear resistance Impact resistance scratch resistance Very high resistance to surface wear Very high resistance to impact Very high resistance to scratching S, F or P 4 4 4 HDS (horizontal heavy-duty standard) HDF (horizontal heavy-duty flame-retar

47、dant) HDP (horizontal heavy- duty postforming) counter tops, institutional applications (prisons, military barracks, etc.) High resistance to surface wear High resistance to impact High resistance to scratching S, F or P 3 3 3 HGS (horizontal general-purpose standard) HGF (horizontal general-purpose

48、 flame-retardant) HGP (horizontal general-purpose postforming) kitchen and office working surfaces, restaurant and hotel tables, doors and wall coverings in public areas, interior walls of public transport vehicles Medium resistance to surface wear Medium resistance to impact Medium resistance to sc

49、ratching S, F or P 2 2 2 VGS (vertical general-purpose standard), VGF (vertical general- purpose flame-retardant) VGP (verticalgeneral-purpose postforming) front panels for kitchen, office and bathroom furniture, wall coverings, ceiling panels, shelves , and furniture elements Combinations of wear, impact and scratch resistance index numbers other than those shown in Table 3 are possible and