DIN EN 4499-2009 Aerospace series - Screws 100 countersunk reduced head offset cruciform recess close tolerance normal shank short thread in titanium alloy anodized with aluminium .pdf

1、Juli 2009DEUTSCHE NORM Normenausschuss Luft- und Raumfahrt (NL) im DINPreisgruppe 9DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestattet.ICS 49.030.20!$V) 100 cWenn grere Lngen erforde

2、rlich sind, dann mssen sie nach den obigen Stufen ausgewhlt werden. Die Lngen-Kennzahl entspricht der Lnge L1, gegebenenfalls ergnzt durch eine oder zwei vorgesetzte Nullen, um eine dreistellige Kennzahl zu erzielen. dNhrungswerte (kg/1 000 Stck), berechnet auf der Basis von 4,45 kg/dm3, nur zur Inf

3、ormation. Sie gelten fr Schrauben ohne Lcher. eWert fr erste L4. fZunahme fr jeden weiteren Millimeter von L4. DIN EN 4499:2009-07B55EB1B3E14C22109E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04EN 4499:2009 (D) 8 4 Bezeichnung BEISPIEL Benennungsblock SCHRAUBE Identifizierungsblock EN4499D050010

4、A Nummer dieser Norm Kennzeichen fr Loch (siehe Tabelle 2) Durchmesser-Kennzahl (siehe Tabelle 1) Lngen-Kennzahl (siehe Tabelle 1) Kennbuchstabe fr Antriebsform (siehe Tabelle 3) ANMERKUNG Wenn erforderlich, muss das Kennzeichen I9005 zwischen den Benennungsblock und den Identifizierungsblock eingef

5、gt werden. Tabelle 2 Lcher Kennzeichen Mit Loch D Ohne Loch (Bindestrich) Tabelle 3 Antriebsform Kennbuchstabe ISO 7994 R ISO 7994 ungerippt A 5 Kennzeichnung Siehe Tabelle 4 und Bild 1, vertieft. Tabelle 4 Durchmesser-KennzahlEN 2424 Klasse 040 N 050 bis 200 C + MJ DIN EN 4499:2009-07B55EB1B3E14C22

6、109E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04 EN 4499:2009 (D) 9 6 Technische Lieferbedingungen 6.1 Allgemeines ISO 9152, mit den folgenden nderungen: 6.2 Anerkennung der Hersteller EN 9100 6.3 Qualifikation der Schrauben EN 9133 6.4 Gestrichene Anforderungen Scherfestigkeit, zweischnittig

7、7 Schrauben mit berma-Schaftdurchmesser EN 4016 DIN EN 4499:2009-07B55EB1B3E14C22109E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04 EN 4499:2009 (D) 10 Leerseite DIN EN 4499:2009-07B55EB1B3E14C22109E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE N

8、ORM EN 4499 February 2009 ICS 49.030.20 English Version Aerospace series Screws, 100 countersunk reduced head, offset cruciform recess, close tolerance normal shank, short thread, in titanium alloy, anodized, with aluminium pigmented coating Classification: 1 100 MPa (at ambient temperature)/315 C S

9、rie arospatiale Vis tte fraise 100 rduite, empreinte cruciforme dporte, ft normal tolrance serre, filetage court, en alliage de titane, anodises, avec revtement alumino-organique Classification: 1 100 MPa ( temprature ambiante)/315 CLuft- und Raumfahrt 100 Senk-Paschrauben, mit kleinem Kopf, mit Flg

10、elkreuzschlitz, kurzes Gewinde, aus Titanlegierung, anodisiert,mit Aluminium pigmentierter Beschichtung Klasse: 1 100 MPa (bei Raumtemperatur)/315 C This European Standard was approved by CEN on 21 June 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate t

11、he conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists

12、 in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodi

13、es of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EURO

14、PEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4499:2009: EB55EB1B3E14C2210

15、9E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04 EN 4499:2009 (E) 2 Contents Page Foreword3 1 Scope 4 2 Normative references4 3 Required characteristics.5 3.1 Configuration - Dimensions - Masses .5 3.2 Tolerances of form and position5 3.3 Materials .5 3.4 Surface treatments 5 4 Designation 7 5 M

16、arking .7 6 Technical specification .8 6.1 General8 6.2 Approval of manufacturers.8 6.3 Qualification of bolts .8 6.4 Requirement deleted .8 7 Oversized bolts 8 DIN EN 4499:2009-07B55EB1B3E14C22109E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04 EN 4499:2009 (E) 3 Foreword This document (EN 4499:

17、2009) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services o

18、f the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2009, and conflicting national standards shall be withdrawn at the latest by

19、 August 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standard

20、s organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portu

21、gal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 4499:2009-07B55EB1B3E14C22109E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04 EN 4499:2009 (E) 4 1 Scope This standard specifies the characteristics of screws, 100 countersunk reduced head, offset crucifor

22、m recess, close tolerance normal shank, short thread, in titanium alloy, anodized, with aluminium pigmented coating. Classification: 1 100 MPa 1) / 315 C 2). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only t

23、he edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2424, Aerospace series Aerospace series Marking of aerospace products EN 4016, Aerospace series Oversized bolts 3)EN 4473, Aerospace series Aluminium pigmented coati

24、ngs Technical specification 3)EN 4474, Aerospace series Aluminium pigmented coatings Coating methods 3)EN 9100, Aerospace series Quality management systems Requirements (based on ISO 9001:2000) and Quality systems Model for quality assurance in design, development, production, installation and servi

25、cing (based on ISO 9001:1994) EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts ISO 3353-1, Aerospace Lead and runout threads Part 1: Rolled external threads ISO 5855-2, Aerospace MJ threads Part 2: Limit dimensions for bolts and nuts ISO 7913,

26、 Aerospace Bolts and screws, metric Tolerances of form and position ISO 7994 4), Aerospace Internal drive, offset cruciform recess (Torq-Set ) for rotary fastening devices Metric series ISO 9152, Aerospace Bolts, with MJ threads, in titanium alloys, strength class 1 100 MPa Procurement specification

27、 ISO 13921, Aerospace Screws, 100 degrees reduced countersunk head, internal offset cruciform ribbed or unribbed drive, normal shank, short or medium length MJ threads, metallic material, coated or uncoated, strength classes less than or equal to 1 100 MPa Dimensions ISO 14275, Aerospace Drives, int

28、ernal, offset cruciform, ribbed Metric series ISO 14277, Aerospace Drivers, ribbed, for internal offset cruciform ribbed or unribbed drives Metric series ISO 14278, Aerospace Gauges, for internal offset cruciform ribbed or unribbed drives Metric series SAE AS87132, Lubricant, Cetyl Alcohol, 1-Hexade

29、canol, Application to Fasteners.5)TR 3775, Aerospace series Bolts and pins Materials. 6)1) Minimum tensile strength of the material at ambient temperature. 2) Maximum temperature that the screw can withstand without continuous change in its original characteristics, after return to ambient temperatu

30、re. The maximum temperature is determined by the coating. 3) Published as ASD Prestandard at the date of publication of this standard. 4) Withdrawal, see ISO 14275, ISO 14277 and EN 14278. 5) Published by: Society of Automotive Engineers Inc.(SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001 U

31、SA. 6) Published as ASD Technical Report at the date of publication of this stand. DIN EN 4499:2009-07B55EB1B3E14C22109E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04 EN 4499:2009 (E) 5 3 Required characteristics 3.1 Configuration - Dimensions - Masses See Figure 1 and Table 1. Dimensions and to

32、lerances are: in conformity with ISO 13921, expressed in millimetres and apply after coating (tolerance on shank diameter before coating is also specified). Details of form not stated are left to the manufacturers discretion. 3.2 Tolerances of form and position ISO 7913 3.3 Materials TR 3775 (titani

33、um alloy, strength class 1 100 MPa). 3.4 Surface treatments EN 4473 and EN 4474 Lubrication with cetylic alcohol (chlorine free) according to SAE AS87132. Values in micrometres apply prior to surface treatment. Break sharp edges 0,1 to 0,4. Key 1 One hole diameter D6(optional) 2 Thread 3 Marking 4 B

34、lended convex form permitted 5 Drive: see Table 3. 6 Conforms to ISO 3353-1 Figure 1 DIN EN 4499:2009-07B55EB1B3E14C22109E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04 EN 4499:2009 (E)6 Table 1 D1D2D3D4D5D6E F G H L1 0,2 b c L2L3R Mass d BeforecoatingAftercoatingDiameter code Thread a nom. Tol.

35、 max. min. nom. Tol. H13 min. 0 0,08max. Code nom. nom. Tol. e f 040 MJ40,7-4h6h 4 6,25 5,45 4,82 3 0 0,51,1 0,08 0,6 0,4 0,95 003 to 040 3 to 40 7,5 5 0,4 0,24 0,05 050 MJ50,8-4h6h 5 7,8 6,8 5,79 3,4 0,85 0,5 1,18 004 to 050 4 to 50 9 6 0,5 0,49 0,09 060 MJ61-4h6h 6 0,030 0,045 0,010 0,0359,4 8,2 7

36、,71 4,21,5 0,71 1,43 005 to 060 5 to 60 10 0,87 0,13 070 MJ71-4h6h 7 10,95 9,75 9 5,2 0,82 1,67 006 to 070 6 to 70 11 7 1,43 0,17 080 MJ81-4h6h 8 12,5 11,3 10,28 6,21,9 0,93 1,9 006 to 080 6 to 80 11,5 7,50,7 1,96 0,22 100 MJ101,25-4h6h 10 0,033 0,048 0,013 0,03815,6 14,4 12,86 7,9 1,15 2,36 008 to

37、100 8 to 100 14,5 9 0,8 0 0,2 4,02 0,35 120 MJ121,25-4h6h 12 18,75 17,55 15,43 9,82,4 1,4 2,85 010 to 120 10 to 120 16 10 0,9 7,20 0,51 140 MJ141,5-4h6h 14 21,85 20,65 18 11,5 1,62 3,31 010 to 140 10 to 140 19 12 10,31 0,69 160 MJ161,5-4h6h 16 25 23,8 20,57 13,53 1,87 3,8 010 to 160 10 to 160 20,5 1

38、2,51,1 14,20 0,90 180 MJ181,5-4h6h 18 0,036 0,051 0,016 0,04128,1 26,9 23,14 15,5 2,09 4,27 011 to 180 11 to 180 22,5 14,5 19,97 1,14 200 MJ201,5-4h6h 20 0,040 0,055 0,020 0,04531,2 30 25,71 17,5 0,53,8 0,1 2,320,6 4,74 012 to 200 12 to 200 24,5 15 1,3 0 0,3 27,12 1,40 aIn accordance with ISO 5855-2

39、, except the thread major diameter “d max.“ which shall be equal to D1min. 0,025. bIncrements: 1 for L1 30 2 for 30 100 cIf greater lengths are required, they shall be chosen using the above increments. The length code corresponds to length L1, completed by one or two zeros to the left, where necess

40、ary, to obtain a three digit code. dApproximate values (kg/1 000 pieces), calculated on the basis of 4,45 kg/dm3, for information purposes only. They apply to screws without holes. eValue for first L4. fIncrease for each additional millimetre of L4. DIN EN 4499:2009-07B55EB1B3E14C22109E918E8EA43EDB3

41、0F09DCEB7EF8AD9NormCD - Stand 2010-04EN 4499:2009 (E) 7 4 Designation EXAMPLE Description block SCREW Identity block EN4499D050010A Number of this standard Hole code (see Table 2) Diameter code (see Table 1) Length code (see Table 1) Drive code (see Table 3) NOTE If necessary the code I9005 shall be

42、 placed between the description block and the identity block. Table 2 Holes Code With D Without (hyphen) Table 3 Drive Code ISO 7994 R ISO 7994 unribbed A 5 Marking See Table 4 and Figure 1, indented. Table 4 Diameter code EN 2424 Style 040 N 050 to 200 C + MJ DIN EN 4499:2009-07B55EB1B3E14C22109E91

43、8E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04 EN 4499:2009 (E) 8 6 Technical specification 6.1 General ISO 9152, with the following modifications: 6.2 Approval of manufacturers EN 9100 6.3 Qualification of bolts EN 9133 6.4 Requirement deleted Double shear strength 7 Oversized bolts EN 4016 DIN EN 4499:2009-07B55EB1B3E14C22109E918E8EA43EDB30F09DCEB7EF8AD9NormCD - Stand 2010-04