DIN EN 474-4-2012 Earth-moving machinery - Safety - Part 4 Requirements for backhoe loaders German version EN 474-4 2006+A2 2012《土方机械 安全性 第4部分 挖掘装载机要求》.pdf

1、May 2012 Translation by DIN-Sprachendienst.English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53

2、.100!$zz“1888787www.din.deDDIN EN 474-4Earth-moving machinery Safety Part 4: Requirements for backhoe loaders (includes AmendmentA2:2012)English translation of DIN EN 474-4:2012-05Erdbaumaschinen Sicherheit Teil 4: Anforderungen fr Baggerlader (enthlt nderung A2:2012)Englische bersetzung von DIN EN

3、474-4:2012-05Engins de terrassement Scurit Partie 4: Prescriptions applicables aux chargeuses-pelleteuses (Amendement A2:2012inclus)Traduction anglaise de DIN EN 474-4:2012-05SupersedesDIN EN 474-4:2010-02www.beuth.deDocument comprises 25 pagesIn case of doubt, the German-language original shall be

4、considered authoritative.04.12 DIN EN 474-4:2012-05 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DI

5、N, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-13-01 AA Erdbau-/ Straenbaumaschinen of Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of e

6、arth-moving machinery, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, which apply to machines that are either first pla

7、ced on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applyin

8、g this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this standard have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards refe

9、rred to in this standard there are no national standards available unless they have been published as DIN ISO standards with the same number. Amendments This standard differs from DIN EN 474-4:2010-02 as follows: a) the Foreword has been revised; b) Subclause 5.5.3.3.4 b) has been amended; c) Annex

10、ZB “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been deleted; d) the former informative Annex ZB is now the informative Annex ZA “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC”. Pre

11、vious editions DIN EN 474-4: 1996-06, 2007-09, 2010-02 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 474-4:2006+A2 January 2012 ICS 53.100 Supersedes EN 474-4:2006+A1:2009English Version Earth-moving machinery - Safety - Part 4: Requirements for backhoe loaders Engins de terrassement - Scurit

12、 - Partie 4: Prescriptions applicables aux chargeuses-pelleteuses Erdbaumaschinen - Sicherheit - Teil 4: Anforderungen fr Baggerlader This European Standard was approved by CEN on 17 April 2006 and includes Amendment 1 approved by CEN on 20 December 2008 and Amendment 2 approved by CEN on 22 Novembe

13、r 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtai

14、ned on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN

15、-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg,

16、Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rig

17、hts of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 474-4:2006+A2:2012: EEN 474-4:2006+A2:2012 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions .64 List of additional significant hazards 65 Saf

18、ety requirements and/or measures 65.1 General 65.2 Protection .65.3 Operators station 75.4 Warning devices 85.5 Stability .85.6 Travelling and transportation 136 Information for use . 13Annex A (normative) List of additional significant hazards Backhoe loaders 14Annex B (normative) Test method for b

19、ackhoe loader lift capacity at the backhoe portion 16Annex C (informative) Illustrations . 19Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 22Bibliography . 23Figures Figure 1 Deflection-limiting volume (DLV), front view

20、 7 Figure 2 Load centre distance . 10 Figure C.1 Wheel backhoe loader 19 Figure C.2 Compact wheel backhoe loader 19 Figure C.3 Crawler backhoe loader . 20 Figure C.4 Backhoe loader with pole erecting attachment . 20 Figure C.5 Backhoe loader with earth drill . 20 Tables Table 1 Stability factors in

21、fork application 9 Table 2 Load centre distance . 10 Table 3 Stability factors in log handling . 10 Table A.1 List of additional significant hazards . 14 DIN EN 474-4:2012-05 EN 474-4:2006+A2:2012 (E) 3 Foreword This document (EN 474-4:2006+A2:2012) has been prepared by Technical Committee CEN/TC 15

22、1 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2012, and conflicting national stand

23、ards shall be withdrawn at the latest by July 2012. This document includes Amendment 1, approved by CEN on 2008-12-20 and Amendment 2, approved by CEN on 2011-11-22. This document supersedes #EN 474-4:2006+A1:2009$. The start and finish of text introduced or altered by amendment is indicated in the

24、text by tags ! “ and #$. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. #For relationship with EU Directive(s), see informative Annex ZA, which is an integral part o

25、f this document.$ For bibliographic references, see !EN 474-1:2006+A1:2009“. EN 474 “Earth-moving machinery Safety“ comprises the following parts: Part 1: General requirements Part 2: Requirements for tractor-dozers Part 3: Requirements for loaders Part 4: Requirements for backhoe-loaders Part 5: Re

26、quirements for hydraulic excavators Part 6: Requirements for dumpers Part 7: Requirements for scrapers Part 8: Requirements for graders Part 9: Requirements for pipelayers Part 10: Requirements for trenchers Part 11: Requirements for earth and landfill compactors Part 12: Requirements for cable exca

27、vators This European Standard is intended for use in combination with Part 1 of the series. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, C

28、zech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 474-4:2012-05 EN 474-4:2006

29、+A2:2012 (E) 4 Introduction This part of EN 474 is a type C standard as stated in EN ISO 12100-1:2003. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard ar

30、e different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. DIN EN 474-4:2012-05 EN 474-4:2006+

31、A2:2012 (E) 5 1 Scope This part of EN 474 deals with all significant hazards, hazardous situations and events relevant to wheel and crawler backhoe loaders as defined in EN ISO 6165:2006, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufactur

32、er (see Clause 4). This part also deals with fork application, object handling application and log handling. The requirements of this part are complementary to the common requirements formulated in !EN 474-1:2006+A1:2009“. This does not repeat the requirements from !EN 474-1:2006+A1:2009“, but adds

33、or replaces the requirements for application for backhoe loaders. This part specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards, hazardous situations and events during commissioning, operation and maintenance of backhoe loaders. This Europea

34、n Standard is not applicable to machinery manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For

35、 undated references, the latest edition of the referenced document (including any amendments) applies. !EN 474-1:2006+A1:2009“, Earth-moving machinery Safety Part 1: General requirements !EN ISO 3164:2008“, Earth-moving machinery Laboratory evaluations of protective structures Specifications for def

36、lection-limiting volume (ISO 3164:1995) !EN ISO 3449:2008, Earth-moving machinery - Falling-object protective structures - Laboratory tests and performance requirements (ISO 3449:2005) “ !EN ISO 6682:2008“, Earth-moving machinery Zones of comfort and reach for controls (ISO 6682:1986 including Amend

37、ment 1:1989) !EN ISO 7096:2008“, Earth-moving machinery Laboratory evaluation of operator seat vibration (ISO 7096:2000) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) ISO 2330:2002, Fork-lift trucks Fo

38、rk arms Technical characteristics and testing !ISO 6016:2008“, Earth-moving machinery Methods of measuring the masses of whole machines, their equipment and components !ISO 7451:2007, Earth-moving machinery Volumetric ratings for hoe-type and grab-type buckets of hydraulic excavators and backhoe loa

39、ders“ !ISO 7546:1983“, Earth-moving machinery Loader and front loading excavator buckets Volumetric ratings ISO 8643:1997, Earth-moving machinery Hydraulic excavator and backhoe loader boom-lowering control device Requirements and tests DIN EN 474-4:2012-05 EN 474-4:2006+A2:2012 (E) 6 ISO 9248:1992,

40、 Earth-moving machinery Units for dimensions, performance and capacities, and their measurement accuracies !ISO 14397-1:2007“, Earth-moving machinery Loaders and backhoe loaders Part 1: Calculation of rated operating capacity and test method for verifying calculated tipping load 3 Terms and definiti

41、ons For the purposes of this European Standard, the terms and definitions given in !EN 474-1:2006+A1:2009“, EN ISO 12100-1:2003 and the following apply. NOTE 1 Terminology for backhoe loaders is specified in ISO 8812:1999 and most common backhoe loaders are illustrated in Annex C of this European St

42、andard. NOTE 2 Definitions used in EN and ISO standards referred to in this European Standard are also valid for this document. 3.1 backhoe loader self-propelled crawler or wheeled machine having a main frame designed to carry both front-mounted equipment and rear-mounted backhoe equipment, normally

43、 with stabilisers or outriggers (see EN ISO 6165:2006) NOTE 1 When used in backhoe mode, the machine is stationary and normally digs below ground level, but when used in loader mode (bucket use), the machine loads through forward motion. NOTE 2 A backhoe work cycle normally comprises excavating, ele

44、vating, swinging and discharging material. A loader work cycle normally comprises filling, elevating, transporting and discharging material. 3.2 compact backhoe loader backhoe loader with an operating mass (see !ISO 6016:2008“) of 4 500 kg or less, designed to work in confined spaces with the associ

45、ated needs for greater manoeuvrability 4 List of additional significant hazards See Annex A. NOTE Annex A (normative) contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for this

46、type of machinery and which require action to eliminate or reduce the risk. 5 Safety requirements and/or measures 5.1 General Backhoe loaders shall comply with the requirements of !EN 474-1:2006+A1:2009“, as far as not modified or replaced by the requirements of this part. 5.2 Protection 5.2.1 Roll-

47、over protective structures (ROPS) !EN 474-1:2006+A1:2009“, 5.3.3 applies with the following addition for compact backhoe loaders: DIN EN 474-4:2012-05 EN 474-4:2006+A2:2012 (E) 7 The portion of deflection-limiting volume (DLV) above the LA (SIP) line according to !EN ISO 3164:2008“ is allowed to dev

48、iate (lean) up to 15 laterally as shown in Figure 1, when the minimum energy requirement is met. Portion below the LA (SIP) line of DLV can be disregarded. Key 1 up to 15 2 LA 3 Seat index point (SIP) Figure 1 Deflection-limiting volume (DLV), front view 5.2.2 Falling object protective structures (FOPS) !EN 474-1:2006+A1:2009, 5.3.4 applies with the following additions for backhoe loaders.