DIN EN 500-6-2009 Mobile road construction machinery - Safety - Part 6 Specific requirements for paver-finishers (includes Amendment A1 2008) English version of DIN EN 500-6 2009-0.pdf

1、May 2009DEUTSCHE NORM English price group 14No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 93.080.10!$W_2“1526015www.

2、din.deDDIN EN 500-6Mobile road construction machinery Safety English version of DIN EN 500-6:2009-05Bewegliche Straenbaumaschinen Sicherheit Englische Fassung DIN EN 500-6:2009-05SupersedesDIN EN 500-6:2007-03www.beuth.deDocument comprises 31 pagesPart 6: Specific requirements for paver-finishers (i

3、ncludes AmendmentA1:2008)Teil 6: Besondere Anforderungen an Straenfertiger (enthlt nderung A1:2008)DIN EN 500-6:2009-05 2 Start of validity This standard takes effect on 1 May 2009. DIN EN 500-6:2007-03 may be used in parallel until 28 December 2009. National foreword This standard includes safety r

4、equirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Co

5、mmittee), Section Bau- und Baustoffmaschinen, Technical Committee NA 060-13-05 AA Straenbaumaschinen. Representatives of manufacturers of paver-finishers, of the responsible authorities, and of the employers liability insurance associations contributed to this standard. This standard contains specif

6、ications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 December 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first place

7、d on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” stan-dard and thus, a manufacturer applying

8、 this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity“). The European Standards referred to in this standard have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from

9、 DIN EN 500-6:2007-03 as follows: a) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. Previous editions DIN V ENV 500-6: 1995-11 DIN EN 500-3: 2007-03 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 50

10、0-6:2006+A1 October 2008 ICS 93.080.10 Supersedes EN 500-6:2006 English Version Mobile road construction machinery - Safety - Part 6: Specific requirements for paver-finishers Machines mobiles pour la construction de routes - Scurit - Partie 6: Prescriptions spcifiques pour finisseurs Bewegliche Str

11、aenbaumaschinen - Sicherheit - Teil 6: Besondere Anforderungen an Straenfertiger This European Standard was approved by CEN on 17 August 2006 and includes Amendment 1 approved by CEN on 25 August 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the cond

12、itions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in thr

13、ee official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of

14、Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN

15、COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 500-6:2006+A1:2008: EEN 500-6:2

16、006+A1:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .6 4 List of significant hazards 7 5 Safety requirements and/or protective measures7 5.1 Lighting, signalling and marking lights and reflex-reflector devices.7 5.2 Operation and handl

17、ing 7 5.3 Operators station 7 5.4 Operators seat.7 5.5 Controls and indicators 7 5.6 Starting .7 5.7 Stopping .8 5.8 Access systems to operators station and to maintenance points 8 5.9 Protection .8 5.10 Pressurised systems.8 5.11 Fire protection8 5.12 Hot surfaces .8 5.13 Signal devices and warning

18、 signs .8 5.14 Liquid gas units .8 5.15 Electrical and electronic systems9 5.16 Electro-magnetic compatibility (EMC).9 5.17 Noise and vibration9 5.18 Conveyors 9 6 Verification of safety requirements and/or protective measures .9 7 Information for the user 9 7.1 Warning signals and devices .9 7.2 In

19、struction handbook 9 7.3 Marking .9 Annex A (normative) Braking systems of rubber-tyred paver-finishers Performance requirements and test procedures 10 Annex B (normative) Noise test code for paver-finishers .12 Annex C (normative) Noise test code for slipform pavers 17 Annex D (informative) Example

20、s of paver-finishers 22 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EC Directive 98/37/EC 27 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“.28 Bibliography 29 DIN

21、EN 500-6:2009-05 EN 500-6:2006+A1:2008 (E) 3 Figures Figure B.1 13 Figure B.2 13 Figure B.3 Microphone positions .13 Figure C.1 17 Figure C.2 17 Figure C.3 Microphone positions .18 Figure D.2 Crawler-mounted paver-finisher23 Figure D.3 Pre-compaction screed.23 Figure D.4 Compaction screed with vibra

22、tion 24 Figure D.5 Compaction screed with tamper bar .24 Figure D.6 High-compaction screed with tamper bar and vibration.25 Figure D.7 High-compaction screed with tamper bar, vibration and two pressure bars .25 Figure D.8 Slipform paver with offset mould 26 Figure D.9 Slipform paver with road mould

23、26 Tables Table 17 Table B.1 Settings for simulation to determine noise emission of a paver-finisher while paving15 Table C.1 Settings for simulation to determine noise emission of a slipform paver while paving.19 DIN EN 500-6:2009-05 EN 500-6:2006+A1:2008 (E) 4 Foreword This document (EN 500-6:2006

24、+A1:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement

25、, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-08-25. This document supersedes !EN 500-6:2006“. The start and finish of text introduced or altered by amendment is indicat

26、ed in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are in

27、tegral parts of this document.“ EN 500 ”Mobile road construction machinery Safety” comprises the following parts: Part 1: Common requirements; Part 2: Specific requirements for road-milling machines; Part 3: Specific requirements for soil-stabilising machines and recycling machines; Part 4: Specific

28、 requirements for compaction machines; Part 6: Specific requirements for paver-finishers. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-tries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub

29、lic, Den-mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 500-6:2009-05 EN 500-6:2006+A1:2008 (E) 5 Introd

30、uction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-cated in the scope of this European Standard. When provisions of this type C standard are different from those

31、 which are stated in type A or B standards, the pro-visions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this type C standard. DIN EN 500-6:2009-05 EN 500-6:2006+A1:2008 (E) 6 1 Scope

32、This part of EN 500 specifies the safety requirements for paver-finishers as defined in Clause 3 and deals with the significant hazards relevant to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable. This part of EN 500 contains additional

33、requirements to EN 500-1 “Common requirements”. If internal and/or external vibrators are used for concrete paving, then prEN 12649 applies. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited

34、applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 500-1:2006, Mobile road construction machinery Safety Part 1: Common requirements. EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fix

35、ed and movable guards. EN ISO 3450:1996, Earth-moving machinery Braking systems of rubber-tyred machines Systems and per-formance requirements and test procedures (ISO 3450:1996). EN ISO 3744:1995, Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method

36、 in an essentially free field over a reflecting plane (ISO 3744:1994). EN ISO 11201:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Engineering method in an essentially free field over a reflect

37、ing plane (ISO 11201:1995). EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic termi-nology, methodology (ISO 12100-1:2003). 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the fol

38、lowing ap-ply. 3.1 paver-finisher mobile self-propelled machine (either rubber-tyred or crawler-mounted) specifically designed to receive, convey, distribute, profile and compact paving material (see Figures D.1 and D.2) 3.1.1 pre-compaction screed paver-finisher machine that compacts the constructi

39、on material by the weight of the screed (pre-compacting system) (see Figure D.3) 3.1.2 compaction screed paver-finisher machine fitted with, in addition to the pre-compacting system, a single additional compaction system which may consist of vibrators or tamper bars (see Figures D.4 and D.5) DIN EN

40、500-6:2009-05 EN 500-6:2006+A1:2008 (E) 7 3.1.3 high-compaction screed paver-finisher machine fitted with, in addition to the pre-compacting system, at least two compaction systems which may consist of vibrators, tamper bars or pressure bars (see Figures D.6 and D.7) 3.2 slipform paver machine on th

41、ree or four crawlers intended to move and to guide a mould that extrudes pre-vibrated concrete to make either continuous works, such as borders, inserts, paving stones, or layers of continuous concrete (see Fig-ures D.8 and D.9) 4 List of significant hazards Annex F of EN 500-1:2006 applies with the

42、 following exception: Table 1 5 Hazards generated by vibration 5.1 Hand-arm vibrations 5 Safety requirements and/or protective measures 5.1 Lighting, signalling and marking lights and reflex-reflector devices 5.2 of EN 500-1:2006 applies. 5.2 Operation and handling 5.3 of EN 500-1:2006 applies. 5.3

43、Operators station 5.4 of EN 500-1:2006 applies with the following exception: 5.4.1 of EN 500-1:2006, fifth and sixth indent, applies only for forward measurement; 5.4.2 of EN 500-1:2006, first paragraph, does not apply for paver-finishers. 5.4 Operators seat 5.5 of EN 500-1:2006 applies. 5.5 Control

44、s and indicators 5.6 of EN 500-1:2006 applies with the following addition: the extending or closing of the telescopic screed shall not be induced simultaneously from both the operators station and the remote control area. Controls for the regulation of the telescopic screeds shall be designed in suc

45、h a manner as to ensure that they return to neutral when released (hold-to-run control). 5.6 Starting 5.7 of EN 500-1:2006 applies. DIN EN 500-6:2009-05 EN 500-6:2006+A1:2008 (E) 8 5.7 Stopping 5.8 of EN 500-1:2006 applies with the following addition: braking systems of rubber-tyred paver-finishers

46、shall comply with Annex A. 5.8 Access systems to operators station and to maintenance points 5.9 of EN 500-1:2006 applies with the following exception and addition: the height of the first step (600 mm) for access to the operators position can be exceeded in transport position. 5.9 does not apply fo

47、r access systems leading to service points in the area of the material hopper. Walkways shall be fitted to the screed sections and shall cover the operating width of the screed. 5.9 Protection 5.10 of EN 500-1:2006 applies with the following addition: screeds shall be provided with a locking device

48、to ensure safe elevation. The spreader augers from which mechanical hazard emanates within the width of the basic machine shall be fitted with fixed guards according to 3.2 of EN 953:1997, e.g. by gratings. When the spreader augers extend beyond the width of the basic machine, they shall at least be

49、 protected by guard-rails. When paver-finishers are designed for use on rails, all wheels in each direction of travel shall be provided with foot-guards. The distance between the foot-guards and upper edge of the rail shall not exceed 20 mm. 5.10 Pressurised systems 5.11 of EN 500-1:2006 applies. 5.11 Fire protection 5.12 of EN 500-1:2006 applies. 5.12 Hot surfaces 5.13 of EN 500-1:2006 applies. 5.13 Signal devices and warning signs 5.14 of EN 500-1:2006 applies with the following