DIN EN 598-2009 Ductile iron pipes fittings accessories and their joints for sewerage applications - Requirements and test methods(includes Amendment A1 2009) English version of DI.pdf

1、October 2009DEUTSCHE NORM English price group 24No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.040.10; 23.040.40!$

2、ZB2“1553115www.din.deDDIN EN 598Ductile iron pipes, fittings, accessories and their joints for sewerageapplications Requirements and test methods (includes Amendment A1:2009)English version of DIN EN 598:2009-10Rohre, Formstcke, Zubehrteile aus duktilem Gusseisen und ihre Verbindungen fr dieAbwasser

3、-Entsorgung Anforderungen und Prfverfahren (enthlt nderung A1:2009)Englische Fassung DIN EN 598:2009-10SupersedesDIN EN 598:2008-01See start of validitywww.beuth.deDocument comprises pages68DIN EN 598:2009-10 Start of validity This standard is due to take effect on 1 December 2009. DIN EN 598:2008-0

4、1 may be used in parallel until December 2009 (see deadline in the EU Official Journal). It should be noted that, in Germany, CE conformity marking of construction products is not permitted until this standard has been listed in the Bundesanzeiger (German Federal Gazette) and from the date given the

5、rein. National foreword This standard has been prepared by Technical Committee CEN/TC 203 “Cast iron pipes, fittings and their joints” (Secretariat: AFNOR, France). The responsible German bodies involved in its preparation were the Normenausschuss Wasserwesen (Water Practice Standards Committee), Te

6、chnical Committee NA 119-05-32 AA Gussrohre fr Abwasserkanle und -leitungen and the Normenausschuss Rohrleitungen und Dampfkesselanlagen (Piping and Boiler Plant Standards Committee), Technical Committee NA 082-00-05 AA Gusseiserne Druckrohre und Formstcke. Attention is drawn to the possibility that

7、 some of the elements of this document may be the subject of patent rights. DIN (and/or DKE) shall not be held responsible for identifying any or all such patent rights. This standard includes DIN EN 598:2008 and Amendment A1:2009. In Table 11, the nominal values and limit deviations of the wall thi

8、ckness (casting thickness) of gravity pipes of DN 400 and larger are those for pressure pipes. Amendments This standard differs from DIN EN 598:2008-01 as follows: a) Table ZA.1 in Annex ZA has been extended to include durability aspects for external coatings for fittings. b) In ZA.2.1, a reference

9、to the source of the EC Directives has been added. Previous editions DIN 2614: 1990-02 DIN 15980: 1978-07 DIN 15981: 1978-07 DIN 15982-1: 1978-07 DIN 15982-2: 1978-07 DIN EN 598: 1994-11, 2008-01 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 598:2007+A1 June 2009 ICS 23.040.10; 23.040.40 Su

10、persedes EN 598:2007English Version Ductile iron pipes, fittings, accessories and their joints for sewerage applications - Requirements and test methods Tuyaux, raccords et accessoires en fonte ductile et leurs assemblages pour lassainissement - Prescriptions et mthodes dessai Rohre, Formstcke, Zube

11、rhrteile aus duktilem Gusseisen und ihre Verbindungen fr die Abwasser-Entsorgung - Anforderungen und Prfverfahren This European Standard was approved by CEN on 11 August 2007 and includes Amendment 1 approved by CEN on 23 May 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regula

12、tions which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This E

13、uropean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the

14、 national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland

15、 and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 598

16、:2007+A1:2009: EEN 598:2007+A1:2009 (E) 2 Contents Page Foreword 5 1 Scope 6 2 Normative references 6 3 Terms and definitions .7 4 Technical requirements . 10 4.1 General . 10 4.2 Dimensional requirements . 12 4.3 Material characteristics 14 4.4 Coatings and linings for pipes 15 4.5 Coatings for fit

17、tings and accessories. 18 4.6 Marking of pipes and fittings . 18 4.7 Leak tightness . 18 5 Performance requirements 19 5.1 General . 19 5.2 Longitudinal bending of pipes 20 5.3 Diametral stiffness of pipes . 20 5.4 Leak tightness of components for gravity pipelines 21 5.5 Leak tightness of flexible

18、joints 21 5.6 Flanged joints 23 5.7 Pipes with screwed or welded flanges . 23 5.8 Chemical resistance to effluents . 23 5.9 Abrasion resistance . 23 5.10 Strength of the cement mortar lining 24 6 Test methods . 24 6.1 Pipe dimensions . 24 6.2 Straightness of pipes . 25 6.3 Tensile testing . 25 6.4 B

19、rinell hardness 26 6.5 Works leak tightness test for pipes and fittings for positive pressure pipelines 27 6.6 Works leak tightness test for pipes and fittings for negative pressure pipelines . 27 6.7 Zinc mass 27 6.8 Thickness of paint coatings 28 6.9 Thickness of cement mortar lining . 28 7 Perfor

20、mance test methods 28 7.1 Compressive strength of the cement mortar lining 28 7.2 Longitudinal bending of pipes 29 7.3 Diametral stiffness of pipes . 30 7.4 Leak tightness of components for gravity pipelines 32 7.5 Leak tightness of flexible joints to positive internal pressure . 32 7.6 Leak tightne

21、ss of flexible joints to negative internal pressure 33 7.7 Leak tightness of flexible push-in joints to positive external pressure 33 7.8 Leak tightness of flexible joints to dynamic internal pressure 34 7.9 Chemical resistance to effluents . 35 7.10 Abrasion resistance . 36 8 Tables of dimensions .

22、 37 8.1 Socket and spigot pipes 37 8.2 Fittings for gravity sewers . 39 8.3 Fittings for pressure sewers and vacuum sewers 41 DIN EN 598:2009-10 EN 598:2007+A1:2009 (E) 3 9 Evaluation of conformity 42 9.1 General . 42 9.2 Initial type testing 42 9.3 Factory production control (FPC) 44 Annex A (norma

23、tive) Allowable pressures for pressure sewers . 49 Annex B (informative) Alternative coatings and field of use in relation to characteristics of soils . 51 Annex C (informative) Field of use in relation to characteristics of effluents 54 Annex D (informative) Calculation method for buried pipelines,

24、 permissible heights of cover . 55 Annex E (informative) Resistance to jet cleaning and to root penetration . 60 Annex ZA (informative) Clauses of this European Standard addressing essential requirements or other provisions of EU Directives 61 Bibliography 66 Tables Table 1 Limit deviation on intern

25、al diameter 13 Table 2 Standardized length of socket and spigot pipes 13 Table 3 Tensile properties 15 Table 4 Thickness of cement mortar lining . 17 Table 5 Pressure 19 Table 6 DN groupings for performance tests . 20 Table 7 Performance tests for joints 22 Table 8 Dimensions of test bar . 26 Table

26、9 Test bending moments 29 Table 10 Diametral stiffness test requirements 31 Table 11 Dimensions of pipes 38 Table 12 Number of test samples for initial type testing . 44 Table 13 Minimum frequency of product testing as part of FPC 46 Table 14 Maximum batch sizes for tensile testing . 47 Table A.1 Al

27、lowable pressures . 50 Table D.1 Pressure pipes 58 Table D.2 Gravity pipes . 59 Table ZA.1 Relevant clauses for ductile iron pipes, fittings, accessories and their joints for sewerage applications 62 Table ZA.2 System of attestation of conformity . 63 Table ZA.3 Assignment of evaluation of conformit

28、y tasks for ductile iron pipes, fittings, accessories and their joints for sewerage applications under system 4 63 Figures Figure 1 Longitudinal bending test 29 Figure 2 Diametral stiffness test 30 DIN EN 598:2009-10 EN 598:2007+A1:2009 (E) 4 Figure 3 Leak tightness test of joints (internal pressure

29、) . 33 Figure 4 Leak tightness test of joints (external pressure) 34 Figure 5 Chemical resistance test . 37 Figure 6 Socket and spigot pipes 37 Figure 7 Collars . 39 Figure 8 Manhole connectors 39 Figure 9 Double socket bends . 39 Figure 10 Angle branches 40 Figure 11 Connection branches 40 Figure 1

30、2 Inspection tees . 41 Figure 13 Access traps . 41 Figure ZA.1 Example of CE marking information for marking on the product . 65 Figure ZA.2 Example of information on the accompanying documents . 65 DIN EN 598:2009-10 EN 598:2007+A1:2009 (E) 5 Foreword This document (EN 598:2007+A1:2009) has been pr

31、epared by Technical Committee CEN/TC 203 “Cast iron pipes, fittings and their joints”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2009, and

32、 conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2009-05-23. This document supersedes !EN 598:2007“. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This docu

33、ment has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Construction Products Directive (89/106/EEC). For relationship with EU Construction Products Directive, see informative Annex ZA, which is

34、 an integral part of this document. This European Standard is in conformity with the general requirements already established by CEN/TC 165 in the field of sewerage. Annex ZA includes the requirements of the mandate given under the EU Construction Products Directive (89/106/EEC). Only if the require

35、ments specified in Annex ZA are met, the CE marking will be effected. For reasons of conformity with mandate M/131 “Pipes, tanks and ancillaries not in contact with water intended for human consumption”, EN 598:1994 has been revised by extension with Annex ZA (see Resolution CEN/BT 113/1994 and CEN/

36、BT 63/1996) and Clause 9 for the evaluation of conformity. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,

37、France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 598:2009-10 EN 598:2007+A1:2009 (E) 6 1 Scope This European Standard specifies th

38、e requirements and associated test methods applicable to ductile iron pipes, fittings, accessories and their joints for the construction of drains and sewers outside buildings: operating without pressure (gravity sewerage), or with positive or negative pressure (see Table 5); to be installed below o

39、r above ground; to convey surface water, domestic waste water and certain types of industrial effluents, either in separate systems or in combined systems. This European Standard applies to pipes, fittings and accessories which are: manufactured with socketed, flanged or spigot ends; normally delive

40、red externally and internally coated; suitable for continuous fluid temperatures between 0 C excluding frost, and 45 C for DN 200 or 35 C for DN 200, according to EN 476; not intended for use in areas subject to reaction to fire regulations. NOTE 1 This does not preclude special arrangements for the

41、 products to be used at higher temperatures. This European Standard covers pipes, fittings and accessories cast by any type of foundry process or manufactured by fabrication of cast components, as well as corresponding joints, of a size range extending from DN 80 to DN 2000 inclusive. This European

42、Standard specifies requirements for materials, dimensions and tolerances, mechanical properties and standard coatings of ductile iron pipes and fittings. It also gives performance requirements for all components including joints. Joint design and gasket shapes are outside the scope of this European

43、Standard. NOTE 2 In this European Standard, all pressures are relative pressures, expressed in bars (100 kPa = 1 bar). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated r

44、eferences, the latest edition of the referenced document applies (including any amendments). EN 196-1, Methods of testing cement Part 1: Determination of strength EN 545, Ductile iron pipes, fittings, accessories and their joints for water pipelines Requirements and test methods EN 681-1, Elastomeri

45、c seals Materials requirements for pipe joint seals used in water and drainage applications Part 1: Vulcanised rubber EN 1092-2, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN designated Part 2: Cast iron flanges EN 10002-1, Metallic materials Tensile testi

46、ng Part 1: Method of test at ambient temperature EN 14901, Ductile iron pipes, fittings and accessories Epoxy coating (heavy duty) of ductile iron fittings and accessories Requirements and test methods DIN EN 598:2009-10 EN 598:2007+A1:2009 (E) 7 EN ISO 4016, Hexagon head bolts Product grade C (ISO

47、4016:1999) EN ISO 4034, Hexagon nuts Product grade C (ISO 4034:1999) EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method (ISO 6506-1:2005) EN ISO 9001:2000, Quality management systems Requirements (ISO 9001:2000) EN ISO 7091, Plain washers Normal series Product grade C (ISO 7

48、091:2000) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 ductile iron cast iron used for pipes, fittings and accessories in which graphite is present substantially in spheroidal form 3.2 pipe casting of uniform bore, straight in axis, having

49、 either socket, spigot or flanged ends, except for flanged-socket pieces, flanged-spigot pieces and collars which are classified as fittings 3.3 fitting casting other than a pipe which allows pipeline deviation, change of direction or bore. In addition flanged-socket pieces, flanged-spigot pieces and collars are also classified as fittings 3.4 accessory any casting other than a pipe or fitting which is used in a pipeline, for example: inspect