DIN EN 619-2011 Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of unit loads German version EN 619 2002+A1 2010《连续搬运设.pdf

1、February 2011 Translation by DIN-Sprachendienst.English price group 26No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 53.040.10!$mx“1748593www.din.deDDIN EN 619Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling ofunit loads (includes Amendment A1:2010)English translation of DIN EN 619:2011-02Stetigfrderer und Systeme Sicherheits- und EMV-Anforderungen an m

3、echanische Frdereinrichtungen fr Stckgut(enthlt nderung A1:2010)Englische bersetzung von DIN EN 619:2011-02Equipements et systmes de manutention continue Prescriptions de scurit et de CEM pour les quipements de manutention mcaniquedes charges isoles (Amendement A1:2010 inclus)Traduction anglaise de

4、DIN EN 619:2011-02SupersedesDIN EN 619:2003-02See start of applicationwww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.7902.11 DIN EN 619:2011-02 A comma is used as the decimal marker. Start of application The start of application o

5、f this standard is 1 February 2011. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 148 “Continuous handling equipment and systems Safety” (Secretariat: AFNOR, France). The responsible German body involved in its preparation

6、 was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-22-31 AA Stetigfrderer of Section Frdertechnik. Representatives of manufacturers and users of continuous handling equipment, and of the employers liability insurance associations contributed

7、to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate

8、proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directiv

9、e (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO Standards with the

10、 same number, there are no national standards available. Amendments This standard differs from DIN EN 619:2003-02 as follows: a) the standard has been revised and brought in line with the new Machinery Directive 2006/42/EC; b) Annex ZA (informative) “Relationship between this European Standard and t

11、he Essential Requirements of EU Directive 2006/42/EC” has been included; c) Annex ZB (informative) “Clauses of this European Standard which address Principal Protection Requirements of the EU Electro-magnetic compatibility Directive 2004/108/EC” has been modified. Previous editions DIN EN 619: 2003-

12、02 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 619:2002+A1 October 2010 ICS 53.040.10 Supersedes EN 619:2002 English Version Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of unit loads Equipements et systmes de manutention co

13、ntinue - Prescriptions de scurit et de CEM pour les quipements de manutention mcanique des charges isoles Stetigfrderer und Systeme - Sicherheits- und EMV-Anforderungen an mechanische Frdereinrichtungen fr Stckgut This European Standard was approved by CEN on 8 March 2001 and includes Amendment 1 ap

14、proved by CEN on 28 September 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nat

15、ional standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and

16、 notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,

17、Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All

18、 rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 619:2002+A1:2010: EEN 619:2002+A1:2010 (E) 2 Contents Foreword 4Introduction . 51 Scope 62 Normative references 63 Terms and definitions . 84 Hazards . 104.1 Mechanical hazards . 104.1.1 Cru

19、shing and shearing hazards . 104.1.2 Entanglement hazards 104.1.3 Drawing-in hazards 104.1.4 Impact hazards . 104.1.5 Falling objects 114.1.6 Slip, trip and fall hazards 114.2 Electrical hazards 114.3 Hazards due to thermal influences 114.4 Hazards due to neglecting ergonomic principles in machine d

20、esign 114.5 Hazards caused by failure of energy supply, breaking down of machinery parts or other functional disorders 115 Safety requirements and/or measures 115.1 Measures for protection against mechanical hazards . 125.1.1 Measures for protection against crushing and shearing hazards 125.1.2 Meas

21、ures for protection against entanglement hazards . 135.1.3 Measures for protection against drawing-in hazards 135.1.4 Measures for protection against striking/collision hazards 155.1.5 Measures for protection against hazards due to falling objects 165.1.6 Measures for protection against hazards due

22、to component failure . 185.1.7 Measures for protection against slipping, tripping and falling hazards 185.2 Measures for protection against electrical hazards . 195.2.1 Electrical equipment 195.2.2 Electrostatic charges 205.3 Safety requirements related to EMC 205.4 Measures for protection against h

23、azards due to thermal influences . 215.5 Measures for protection against hazards generated by materials conveyed (contact with or inhalation of harmful fluids, gases, mists, fumes and dust) . 215.6 Measures for protection against hazards caused by neglecting ergonomic principles 215.7 Measures for p

24、rotection against hazards caused by failure of energy supply, breaking down of machine parts or other functional disorders 215.7.1 General 215.7.2 Infeed of conveyed loads 215.7.3 Unintended reverse movement 225.7.4 Inclined conveyed sections/unintended movement 225.7.5 Overload of tow trolley syste

25、ms 225.7.6 Overload protection system of vertical transfer devices 225.7.7 Controls and control systems 225.7.8 Hydraulic and pneumatic systems and equipment 245.8 Devices and equipment for setting up and repair 265.8.1 Control devices 265.8.2 Maintenance vehicles for self-propelled overhead conveyo

26、rs . 265.8.3 Standing on or travelling on the carrying element of vertical transfer devices 276 Verification of the safety requirements and/or measures . 276.1 At the design/manufacturing stages 276.2 At the place of assembly before energization 28DIN EN 619:2011-02 EN 619:2002+A1:2010 (E) 3 6.3 Com

27、missioning 286.3.1 Off-load tests 286.3.2 On load tests 286.3.3 Load limiting system . 286.3.4 Tests for vertical transfer devices . 286.3.5 EMC-tests . 297 Information for use 297.1 Instruction handbook 297.1.1 General 297.1.2 Instructions for the installation of the equipment 307.1.3 Instructions

28、for the use of the equipment . 307.1.4 Instructions for maintenance . 307.1.5 Training . 317.1.6 Conveying of persons . 327.1.7 Remaining underneath loads . 327.1.8 Marking of drag chain conveyors 327.1.9 Instruction handbook for vertical transfer devices 327.1.10 Hazards generated by conveyed loads

29、 . 327.1.11 Errors of fitting - Poor assembly 327.2 Marking . 327.2.1 Rating plate 327.2.2 Load bearing capacity . 337.2.3 Sign at vertical transfer devices 337.2.4 Marking of hydraulic fluid reservoirs 337.2.5 Marking of couplings in hydraulic or pneumatic systems 337.2.6 Sign at load entry/exit po

30、ints . 338 Electromagnetic compatibility requirements (EMC) 33Annex A (normative) Examples of continuous handling equipment 35Annex B (normative) List of hazards . 40Annex C (normative) Examples of mechanical hazards 45Annex D (normative) Examples of safety requirements and/or measures 49Annex E (no

31、rmative) Measures against crushing hazards and dropping of the carrying element of vertical transfer devices 59E.1 Equipment with rope, chain or belt suspension of the carrying element 59E.2 Equipment with hydraulic drives . 60E.3 Equipment with leadscrew drive 60E.4 Equipment with rack and pinion d

32、rive . 60E.5 Control device on the carrying element 61Annex F (normative) Typical examples for the design of conveyors to prevent or deter their misuse to gain access to danger areas 62F.1 General requirements 62F.2 Measures dependent on the type of conveyor . 62F.3 Measures for the area beside the

33、conveyor . 64Annex G (informative) Considerations for a risk assessment for continuous handling equipment for unit loads 67G.1 Mechanical hazards . 67G.2 Seriousness of the hazard 67G.3 Risk probability 68G.4 Safeguards to be fitted 68Annex H (normative) Verification of safety requirements and/or me

34、asures . 69Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of the EU Directive 2006/42/EC“ 76Annex ZB (informative) Clauses of this European Standard which address Principal Protection Requirements of the EU Electro-magnetic compatibility Directive

35、!2004/108/EC“ 77 DIN EN 619:2011-02 EN 619:2002+A1:2010 (E) 4 Foreword This document (EN 619:2002+A1:2010) has been prepared by Technical Committee CEN/TC 148 “Continuous handling equipment and systems - Safety“ the secretariat of which is held by AFNOR. This European Standard shall be given the sta

36、tus of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2011 and conflicting national standards shall be withdrawn at the latest by April 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject

37、 of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-09-28. This document supersedes EN 619:2002. The start and finish of text introduced or altered by amendment is indicated in

38、the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral

39、parts of this document. This draft standard forms part of a series of five draft standards the titles of which are given below: EN 617, Continuous handling equipment and systems Safety and EMC requirements for the equipment for the storage of bulk materials in silos, bunkers, bins and hoppers; EN 61

40、8, Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of bulk materials except fixed belt conveyors; EN 619, Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of unit loads; EN 620, Con

41、tinuous handling equipment and systems Safety and EMC requirements for fixed belt con-veyors for bulk material; EN 741, Continuous handling equipment and systems Safety requirements for systems and their components for pneumatic handling of bulk materials. The Annexes A, B, C, D, E, F and H are norm

42、ative, the Annexes G, ZA and ZB are informative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, F

43、rance, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 619:2011-02 EN 619:2002+A1:2010 (E) 5 Introduction This European Standard is a

44、 type C standard as stated in EN 1070. The machinery concerned and the extent to which hazards are covered are indicated in the scope of this standard. While producing this standard it was assumed that: only competent persons operate the machine; components without specific requirements are: a) desi

45、gned in accordance with the usual engineering practice and calculation codes, including all failure modes; b) of sound mechanical and electrical construction; c) made of materials with adequate strength and of suitable quality; d) made of materials free of defects; harmful materials, such as asbesto

46、s are not used as part of the machine; components are kept in good repair and working order, so that the required characteristics remain despite wear; by design of the load bearing elements, a safe operation of the machine is assured for loading ranging from zero to 100 % of the rated possibilities

47、and during the tests; dialogue has taken place between the user and the supplier concerning the conditions for the use and places of use of the machinery; the working area is adequately lit; the places of installation allow a safe use of the machine. DIN EN 619:2011-02 EN 619:2002+A1:2010 (E) 6 1 Sc

48、ope 1.1 This European standard deals with the technical requirements to minimise the hazards listed in Clause 4 and Annex B. These hazards can arise during the operation and maintenance of continuous handling equipment and systems when carried out in accordance with the specifications given by the manufacturer or his authorised representative. This standard deals with safety related technical verification during commissioning. 1.2 This stand