DIN EN 755-8-2016 Aluminium and aluminium alloys - Extruded rod bar tube and profiles - Part 8 Porthole tubes tolerances on dimensions and form German version EN 755-8 2016《铝和铝合金 挤.pdf

1、October 2016 English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 77.150.10!%nO“2577544www.din.deD

2、IN EN 755-8Aluminium and aluminium alloys Extruded rod/bar, tube and profiles Part 8: Porthole tubes, tolerances on dimensions and form;English version EN 7558:2016,English translation of DIN EN 755-8:2016-10Aluminium und Aluminiumlegierungen Stranggepresste Stangen, Rohre und Profile Teil 8: Mit Ka

3、mmerwerkzeug stranggepresste Rohre, Grenzabmae und Formtoleranzen;Englische Fassung EN 7558:2016,Englische bersetzung von DIN EN 755-8:2016-10Aluminium et alliages daluminium Barres, tubes et profils fils Partie 8: Tubes fils pont, tolrances sur dimensions et forme;Version anglaise EN 7558:2016,Trad

4、uction anglaise de DIN EN 755-8:2016-10SupersedesDIN EN 7558:200806 andDIN EN 7558 Corrigendum 1:200902www.beuth.deDocument comprises 19 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.09.16 DIN EN 755-8:2016-10 2 A comma is us

5、ed as the decimal marker. National foreword This document (EN 755-8:2016) has been prepared by Technical Committee CEN/TC 132 “Aluminium and aluminium alloys” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was DIN-Normenausschuss Nichteisenmetalle (DIN Standard

6、s Committee Nonferrous Metals), Working Committee NA 066-01-04 AA Strangpresserzeugnisse. Amendments This standard differs from DIN EN 755-8:2008-06 and DIN EN 755-8 Corrigendum 1:2009-02 as follows: a) a new Clause 2 “Normative references” has been included and the numbering of the paragraphs follo

7、wing has been updated accordingly; b) in Subclause 3.2 “Diameter Round tube”, a correction has been made and paragraphs 2 and 4 have been added. Previous editions DIN EN 755-8: 1998-10, 2008-06 DIN EN 755-8 Corrigendum 1: 2009-02 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 755-8 June 2016 I

8、CS 77.150.10 Supersedes EN 755-8:2008English Version Aluminium and aluminium alloys - Extruded rod/bar, tube and profiles - Part 8: Porthole tubes, tolerances on dimensions and form Aluminium et alliages daluminium - Barres, tubes et profils fils - Partie 8 : Tubes fils pont, tolrances sur dimension

9、s et forme Aluminium und Aluminiumlegierungen - Stranggepresste Stangen, Rohre und Profile - Teil 8: Mit Kammerwerkzeug stranggepresste Rohre, Grenzabmae und Formtoleranzen This European Standard was approved by CEN on 11 April 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regu

10、lations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN memb

11、er. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. C

12、EN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

13、 Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in a

14、ny form and by any means reserved worldwide for CEN national Members. Ref. No. EN 755-8:2016 EEN 755-8:2016 (E) 2 Contents Page European foreword . 3 1 Scope 4 2 Normative references 5 3 Tolerances on dimensions . 5 3.1 General 5 3.2 Diameter - Round tube 5 3.3 Width, depth or width across flats - s

15、quares, rectangles, hexagons, octagons . 6 3.4 Wall thickness variation (eccentricity) . 7 3.5 Length 8 3.6 Squareness of cut ends 9 4 Tolerances on form 9 4.1 General 9 4.2 Straightness . 9 4.3 Convexity-Concavity 10 4.4 Twist . 11 4.5 Angularity . 12 4.6 Corner and fillet radii . 13 4.7 Depth of d

16、ents for round tube . 14 Annex A (informative) Wall thickness variation (eccentricity) . 15 A.1 General . 15 A.2 Specifying round tube sizes and tolerances . 15 A.2.1 General . 15 A.2.2 Wall thickness variation for tubes specified as OD t or ID t . 15 A.2.3 Wall thickness variation for tubes specifi

17、ed as OD ID . 16 Bibliography . 17 DIN EN 755-8:2016-10EN 755-8:2016 (E) 3 European foreword This document (EN 755-8:2016) has been prepared by Technical Committee CEN/TC 132 “Aluminium and aluminium alloys”, the secretariat of which is held by AFNOR. This European Standard shall be given the status

18、 of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2016, and conflicting national standards shall be withdrawn at the latest by December 2016. Attention is drawn to the possibility that some of the elements of this document may be the sub

19、ject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 755-8:2008. The following technical modifications have been introduced during the revision: Figure 1; Subclause 3.2 Diameter - Round tube. EN 755 compris

20、es the following parts under the general title Aluminium and aluminium alloys Extruded rod/bar, tube and profiles: Part 1: Technical conditions for inspection and delivery; Part 2: Mechanical properties; Part 3: Round bars, tolerances on dimensions and form; Part 4: Square bars, tolerances on dimens

21、ions and form; Part 5: Rectangular bars, tolerances on dimensions and form; Part 6: Hexagonal bars, tolerances on dimensions and form; Part 7: Seamless tubes, tolerances on dimensions and form; Part 8: Porthole tubes, tolerances on dimensions and form; Part 9: Profiles, tolerances on dimensions and

22、form. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, Franc

23、e, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 755-8:2016-10EN 755-8:2016 (E) 4 1 Scope This European Standard specifies

24、the tolerances on dimensions and form for aluminium and aluminium alloy extruded porthole tubes with an outside diameter (OD) from 8 mm to 450 mm (round tube, see Figure 1) or with a cross section contained within a circumscribing circle (CD) from 10 mm to 350 mm (other than round tube, see Figure 2

25、), supplied in straight lengths. This European Standard only applies to extruded porthole tube for general engineering applications made in the following alloys: EN AW-1050A, EN AW-1200, EN AW-1350; EN AW-3003, EN AW-3103; EN AW-5005, EN AW-5005A, EN AW-5049, EN AW-5051A, EN AW-5251, EN AW-5052; EN

26、AW-6101A, EN AW-6101B, EN AW-6005, EN AW-6005A, EN AW-6008, EN AW-6110A, EN AW-6012, EN AW-6014, EN AW-6018, EN AW-6351, EN AW-6060, EN AW-6360, EN AW-6061, EN AW-6261, EN AW-6262, EN AW-6262A, EN AW-6063, EN AW-6063A, EN AW-6463, EN AW-6065, EN AW-6081, EN AW-6082; EN AW-6182; EN AW-7003, EN AW-700

27、5, EN AW-7108, EN AW-7108A, EN AW-7020. The temper designations used in this part are according to EN 515. This European Standard only applies to tube produced by the tube porthole/bridge method. This European Standard does not apply to: extruded tubes produced by the seamless, die/mandrel method (E

28、N 755-7), tubes delivered in coils (EN 13957), coiled tubes cut to length (EN 13957). Figure 1 Round tube DIN EN 755-8:2016-10EN 755-8:2016 (E) 5 Figure 2 Circumscribing circle for other than round tube 2 Normative references The following documents, in whole or in part, are normatively referenced i

29、n this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 755-1:2016, Aluminium and aluminium alloys Extruded rod/bar, tube and profiles

30、 Part 1: Technical conditions for inspection and delivery 3 Tolerances on dimensions 3.1 General When outside diameter OD, inside diameter ID, and wall thickness t (or their equivalent dimensions in other than round tube) are all specified, standard tolerances shall apply to any two of these dimensi

31、ons, but not to all three. As a result, the purchaser shall only state two nominal dimensions on any given order. 3.2 Diameter - Round tube Mean diameter is defined as the average of two diameter measurements taken at right angles to each other at any position along the length. The maximum allowable

32、 deviation of diameter at any point from the specified diameter is the maximum difference measured at any point along the length of the tube ie it is inclusive of any ovality in the cross section. The tolerances on diameter are specified in Table 1. As detailed in EN 755-1:2016, Clause 4, if the ori

33、ginal order does not make clear the nature of the diameter tolerances required, the supplier shall interpret them as inclusive of any ovality (i.e. maximum allowable deviation at any point from the specified diameter in Table 1). However, the diameter tolerances may be expressed as both mean and inc

34、lusive of ovality if this is specifically requested by the purchaser. DIN EN 755-8:2016-10EN 755-8:2016 (E) 6 Table 1 Tolerances on diameter for round tube Dimensions in millimetres Diameter (OD or ID) Tolerance on diameter Maximum allowable deviation of mean diameter from specified diameter fMaximu

35、m allowable deviation of diameter at any point from specified diameter aOver Up to and including Non-annealed and non heat treated tube bHeat treated tube cAnnealed tube d 8 18 0,25 e 0,40 e 0,60 e 1,5 e 18 30 0,30 0,50 0,70 1,8 30 50 0,35 0,60 0,90 2,2 50 80 0,40 0,70 1,1 2,6 80 120 0,60 0,90 1,4 3

36、,6 120 200 0,90 1,4 2,0 5,0 200 350 1,4 1,9 3,0 7,6 350 450 1,9 2,8 4,0 10,0 aNot applicable to tubes having a wall thickness less than 2,5 % of the specified outside diameter. The tolerance for tubes with wall thickness less than 2,5 % of the specified outside diameter shall be determined by multip

37、lying the applicable tolerance as follows: wall thickness over 2,0 % up to and including 2,5 % of outside diameter: 1,5 tolerance; wall thickness over 1,5 % up to and including 2,0 % of outside diameter: 2,0 tolerance; wall thickness over 1,0 % up to and including 1,5 % of outside diameter: 3,0 tole

38、rance; wall thickness over 0,5 % up to and including 1,0 % of outside diameter: 4,0 tolerance. bApplies to all alloys in F or H112 tempers. cApplies to all alloys in T4, T5, T6, T64, T66 and Tx511 tempers. dApplies to all alloys in O, H111 and Tx510 tempers. eThis tolerance applies for outside diame

39、ter only, i.e. tube in this size range can only be specified as “Outside Diameter x Wall Thickness”. fNot applicable to Tx510 or Tx511 tempers. 3.3 Width, depth or width across flats - squares, rectangles, hexagons, octagons The tolerances on width, depth or width across flats are specified in Table

40、 2. DIN EN 755-8:2016-10EN 755-8:2016 (E) 7 Table 2 Tolerances on width, depth or width across flats Dimensions in millimetres Width, depth or width across flats Tolerances on width, depth or width across flats a, bCD 100 100 5 - 30 0,30 0,20 30 60 0,40 0,30 60 100 0,60 0,40 100 150 0,90 0,60 150 20

41、0 1,2 0,80 200 350 1,8 1,2 4.4 Twist Twist T shall be measured as shown in Figure 5 by placing the tube on a flat base plate, the tube resting under its own mass and measuring the maximum distance at any point along the length between the bottom surface of the tube and the base plate surface. Twist

42、tolerances are specified in Table 8 as a function of the width W and the length L of the tube. DIN EN 755-8:2016-10EN 755-8:2016 (E) 12 Key 1 base plate Figure 5 Measurement of twist Table 8 Twist tolerances Dimensions in millimetres Width W Twist tolerance T per 1 000 mm of length aOn total tube le

43、ngth L Over Up to and including up to and including 6 000 over 6 000 10 30 1,2 2,5 3,0 30 50 1,5 3,0 4,0 50 100 2,0 3,5 5,0 100 200 2,5 5,0 7,0 200 350 2,5 6,0 8,0 aTwist tolerances for lengths less than 1 000 mm shall be subject to agreement between supplier and purchaser. 4.5 Angularity The deviat

44、ion from square of square and rectangular tubes shall be measured as shown in Figure 6. The maximum allowable deviation from square is specified in Table 9 as a function of tube depth B. In case of rectangular tubes, the tolerance on squareness shall apply to the shorter side of the tube. The maximu

45、m allowable deviation in an angle other than a right angle (hexagonal tubes, octagonal tubes) shall be included within the width across flats tolerances, see Table 2. DIN EN 755-8:2016-10EN 755-8:2016 (E) 13 Figure 6 Measurement of deviation from square Table 9 Squareness tolerances for square and r

46、ectangular tubes Dimensions in millimetres Depth B Maximum allowable deviation Z from square Over Up to and including - 30 0,4 30 50 0,7 50 80 1,0 80 120 1,4 120 180 2,0 180 240 2,6 240 350 3,1 4.6 Corner and fillet radii Sharp corners and fillet radii may be slightly rounded unless otherwise indica

47、ted on the drawing. The maximum allowable radii are specified in Table 10. When a corner or fillet radius is specified the maximum allowable deviation from the specified radius is given in Table 11. Table 10 Maximum allowable corner and fillet radii Dimensions in millimetres Wall thickness Maximum a

48、llowable corner and fillet radii 5 0,8 5 1,5 DIN EN 755-8:2016-10EN 755-8:2016 (E) 14 Table 11 Maximum allowable deviation from specified corner and fillet radii Specified radius mm Maximum allowable deviation from nominal value of the radius 5 0,5 mm 5 10 % 4.7 Depth of dents for round tube It is r

49、ecognized in certain applications that the depth of surface dents can be an important factor particularly for round tube with large diameter to wall thickness ratios. In such cases the maximum allowable depth of dents shall be subject to agreement between supplier and purchaser. DIN EN 755-8:2016-10EN 755-8:2016 (E) 15 Annex A (informative) Wal