1、September 2014 Translation by DIN-Sprachendienst.English price group 20No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).
2、ICS 91.220; 93.060!%:?“2239828www.din.deDDIN EN 16191Tunnelling machinery Safety requirements;English version EN 16191:2014,English translation of DIN EN 16191:2014-09Tunnelbaumaschinen Sicherheitstechnische Anforderungen;Englische Fassung EN 16191:2014,Englische bersetzung von DIN EN 16191:2014-09T
3、unneliers Prescriptions de scurit;Version anglaise EN 16191:2014,Traduction anglaise de DIN EN 16191:2014-09SupersedesDIN EN 815:2009-12 andDIN EN 12336:2010-03www.beuth.deDocument comprises 52 pagesIn case of doubt, the German-language original shall be considered authoritative.08.14 DIN EN 16191:2
4、014-09 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This document (EN 16191:2014) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible
5、German body involved in its preparation was the DIN-Normenausschuss Maschinenbau (DIN Standards Committee Mechanical Engineering), Working Committee NA 060-13-04 AA Tunnelbaumaschinen of Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of tunnelling machinery, and of th
6、e employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commiss
7、ioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume c
8、ompliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards whi
9、ch have not been published as DIN ISO Standards with the same number, there are no national standards available. Amendments This standard differs from DIN EN 815:2009-12 and DIN EN 12336:2010-03 as follows: a) Clause 1 “Scope” has been updated; b) normative references have been updated; c) requireme
10、nts on access systems, especially on minimum dimensions on walkways and access openings have been updated; d) requirements on control systems have been updated; e) specifications on fire prevention and protection have been updated; f) specifications on the noise test code have been updated. Previous
11、 editions DIN EN 815: 1996-11, 2009-12 DIN EN 815/A1: 2005-05 DIN EN 12336: 2005-08, 2010-03 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16191 May 2014 ICS 91.220; 93.060 Supersedes EN 12336:2005+A1:2008, EN 815:1996+A2:2008English Version Tunnelling machinery - Safety requirements Tunnelie
12、rs - Prescriptions de scurit Tunnelbaumaschinen - Sicherheitstechnische Anforderungen This European Standard was approved by CEN on 10 April 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of
13、a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German).
14、 A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cy
15、prus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United K
16、ingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1619
17、1:2014 EEN 16191:2014 (E) 2 Contents Page Foreword 5 Introduction . 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 10 4 List of significant hazards 12 5 Safety requirements and/or protective measures 14 5.1 General 14 5.2 Specific requirements . 14 5.2.1 Sharp corners and edges 14 5.
18、2.2 Hot surfaces . 14 5.2.3 Hydraulic hoses, installation and shielding 14 5.2.4 Cutter head . 14 5.2.5 Handling of heavy loads . 15 5.2.6 Rotation and displacement (axial movement) 16 5.2.7 Structural collapse of the shield 16 5.2.8 Air locks 16 5.2.9 Rock bolting devices . 17 5.2.10 Access to and
19、egress from operating positions and servicing points 17 5.2.11 Protection against falling objects, face collapse, rockfall and flood . 18 5.2.12 Pipe jacking rigs 18 5.3 Control stations . 19 5.3.1 General 19 5.3.2 Ergonomics 19 5.3.3 Visibility 19 5.4 Guards and protective devices 19 5.4.1 General
20、19 5.4.2 Design of guards 19 5.4.3 Belt conveyor . 19 5.4.4 Access to excavation chamber, cutter head or other digging equipment. 19 5.4.5 Auger extensions during jacking operations . 20 5.5 Control systems . 20 5.5.1 Safety and reliability of control systems . 20 5.5.2 Control devices 21 5.5.3 Remo
21、te control . 21 5.5.4 Starting and stopping 22 5.5.5 Warning system . 22 5.5.6 Failure of power supply 23 5.6 Towing connection 24 5.7 Laser guidance . 24 5.8 Ventilation and the control of dust and gas 24 5.8.1 General 24 5.8.2 Dust control 25 5.8.3 Ventilation . 25 5.8.4 Atmospheric changes and in
22、gress of gases 25 5.8.5 Internal combustion engines 26 5.9 Noise . 26 5.9.1 General 26 5.9.2 Noise reduction at source at the design stage . 26 5.9.3 Information on residual risk . 27 DIN EN 16191:2014-09 EN 16191:2014 (E) 3 5.10 Electrical equipment 27 5.10.1 General 27 5.10.2 Protective measures 2
23、7 5.10.3 Cables . 28 5.10.4 Transformers 28 5.10.5 Bonding 28 5.10.6 Switch gear . 28 5.10.7 Lighting . 28 5.10.8 Emergency lighting . 29 5.10.9 Electromagnetic compatibility (EMC) 29 5.10.10 Isolation of high voltage power supply . 29 5.11 Hydraulic and pneumatic systems 29 5.12 Fire prevention and
24、 protection . 30 5.12.1 General 30 5.12.2 Fixed fire extinguishing systems . 30 5.12.3 Installation of portable fire extinguishers . 30 5.12.4 Water curtain on towed back-up equipment . 30 5.13 Storage of rescue equipment . 30 5.14 Refuge chamber . 31 5.15 Probe drilling equipment 31 5.16 Transporta
25、tion, lifting and assembly . 31 5.16.1 Transportation . 31 5.16.2 Lifting 31 5.16.3 Assembly 31 5.17 Maintenance . 31 5.17.1 General 31 5.17.2 Work on cutter heads or shield-mounted cutter booms and excavators 31 5.17.3 Work on micro tunnelling machines 32 6 Verification of the safety requirements a
26、nd/or protective measures . 32 7 Information for use 32 7.1 General 32 7.2 Emergency information, warning signs and symbols . 32 7.2.1 Warning signs 32 7.2.2 Warning devices 32 7.2.3 Symbols 32 7.2.4 Emergency information . 32 7.3 Instruction handbook 33 7.3.1 General 33 7.3.2 Operating instructions
27、 34 7.3.3 Maintenance . 35 7.4 Marking . 35 Annex A (informative) Examples of tunnelling machines 37 Annex B (normative) Verification of safety requirements and/or protective measures . 41 Annex C (normative) Noise test code 45 C.1 Scope 45 C.2 A-weighted emission sound pressure levels at working ar
28、eas 45 C.3 Installation and operating conditions 46 C.4 Information to be recorded and reported 46 C.5 Declaration noise emission values 46 Annex D (normative) Minimum requirements for refuge chamber . 47 D.1 General 47 D.2 Concept and design 47 DIN EN 16191:2014-09 EN 16191:2014 (E) 4 D.3 Air suppl
29、y . 47 D.4 Visual identification . 48 D.5 Power supply 48 D.6 Interior equipment . 48 D.7 Instruction manual . 48 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 49 Bibliography 50 DIN EN 16191:2014-09 EN 16191:2014 (E) 5 F
30、oreword This document (EN 16191:2014) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an id
31、entical text or by endorsement, at the latest by November 2014 and conflicting national standards shall be withdrawn at the latest by November 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be h
32、eld responsible for identifying any or all such patent rights. This document supersedes EN 12336:2005+A1:2008 and EN 815:1996+A2:2008. The main technical changes compared to EN 12336:2005+A1:2008 and EN 815:1996+A2:2008 are the following: - update of the scope; - update of normative references; - im
33、provement of requirements on access systems, especially on minimum dimensions on walkways and access openings; - requirements on control systems improved; - improvement of fire prevention and protection; - improvement of noise test code. This document has been prepared under a mandate given to CEN b
34、y the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the national stan
35、dards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, L
36、uxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 16191:2014-09 EN 16191:2014 (E) 6 Introduction This European Standard is a type C standard as stated in EN ISO 12100:2010. The machinery concerned a
37、nd the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. The intended use of the machinery is agreed between the manufacturer and the user taking into account information on predicted ground conditions provided by the user. When provisi
38、ons of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. DIN E
39、N 16191:2014-09 EN 16191:2014 (E) 7 1 Scope This European Standard is applicable to tunnelling machinery as defined in Clause 3 used for the construction of tunnels, shafts and other underground excavations. It deals with all significant hazards, hazardous situations and events relevant to such mach
40、inery when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard covers monitoring for hazardous atmospheres within the confines of the tunnelling machinery. Hand-arm and whole-body vibration are not c
41、onsidered as significant hazard for tunnelling machinery. The following items and applications are not covered by this European Standard: the additional requirements for the use of tunnelling machinery under hyperbaric conditions; the additional requirements for use of tunnelling machinery in potent
42、ially explosive atmospheres; NOTE For the application in potentially explosive atmospheres see EN 1710:2005+A1:2008 for guidance. ancillary tools and equipment which are not an integral part of the tunnelling machinery but used on or with the machinery; services (e.g. power supply, water, pipes, com
43、pressed air, etc.) supplied to the tunnelling machinery; loading and transport equipment which is not an integral part of the tunnelling machinery, e.g. man riders, locomotives, grout cars, segment cars, muck cars and shaft hoisting equipment. This European Standard is not applicable to road headers
44、, continuous miners and impact rippers. This European Standard is not applicable to tunnelling machinery which is manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following documents, in whole or in part, are normatively referenced in this docu
45、ment and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 3-7:2004+A1:2007, Portable fire extinguishers - Part 7: Characteristics, performance requ
46、irements and test methods EN 363:2008, Personal fall protection equipment - Personal fall protection systems EN 620:2002+A1:2010, Continuous handling equipment and systems - Safety and EMC requirements for fixed belt conveyors for bulk materials EN 894-3:2000+A1:2008, Safety of machinery - Ergonomic
47、s requirements for the design of displays and control actuators - Part 3: Control actuators EN 953:1997+A1:2009, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 981:1996+A1:2008, Safety of machinery - System of auditory and visual da
48、nger and information signals EN 1837:1999+A1:2009, Safety of machinery - Integral lighting of machines EN 1993-1-1:2005, Eurocode 3: Design of steel structures Part 1-1: General rules and rules for buildings DIN EN 16191:2014-09 EN 16191:2014 (E) 8 EN 12110:2014, Tunnelling machines Air locks Safety requirements EN 13309:2010, Construction machinery - Electromagnetic compatibility of machines with internal power supply EN 13478:2001+A1:2008, Safety of machinery - Fire prevention and protection EN 14973:2006+A1:2008, Conveyor
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