DIN EN 16436-1-2016 Rubber and plastics hoses tubing and assemblies for use with propane and butane and their mixture in the vapour phase - Part 1 Hoses and tubings German version .pdf

1、April 2016 English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.040.70This standard has been in

2、cluded in the body of DVGW Technical Rules.!%QD“2469733www.din.deDIN EN 16436-1Rubber and plastics hoses, tubing and assemblies for use with propane andbutane and their mixture in the vapour phase Part 1: Hoses and tubings;English version EN 16436-1:2014+A1:2015,English translation of DIN EN 16436-1

3、:2016-04Gummi- und Kunststoffschluche und -Schlauchleitungen mit und ohne Einlage zur Verwendung mit Propan, Butan und deren Gemischen in der Gasphase Teil 1: Schluche mit und ohne Einlage;Englische Fassung EN 16436-1:2014+A1:2015,Englische bersetzung von DIN EN 16436-1:2016-04Tuyaux, tubes et flexi

4、bles en caoutchouc et en plastique pour utilisation avec le propane, le butane et leurs mlanges en phase vapeur Partie 1: Tuyaux et tubes;Version anglaise EN 16436-1:2014+A1:2015,Traduction anglaise de DIN EN 16436-1:2016-04SupersedesDIN EN 16436-1:2014-09www.beuth.deDTranslation by DIN-Sprachendien

5、st.In case of doubt, the German-language original shall be considered authoritative.Document comprises 20 pages 04.16 DIN EN 16436-1:2016-04 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements in Clauses 7 and 8 and Annex A (normative). This document

6、 (EN 16436-1:2014) has been prepared by Technical Committee CEN/TC 181 “Dedicated liquefied petroleum gas appliances” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was DIN-Normenausschuss Gastechnik (DIN Standards Committee Gas Technology), Working Committee N

7、A 032-03-04 AA Flssiggas. This standard has been included in the body of technical rules and standards for gas issued by the DVGW Deutscher Verein des Gas- und Wasserfaches e.V. (German Technical and Scientific Association for Gas and Water). This standard includes Amendment A1 approved by CEN on 01

8、 October 2015. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 105-A02 DIN EN 20105-A02 ISO 1817 DIN ISO 1817 ISO 8331 DIN EN ISO 8331

9、Amendments This standard differs from DIN EN 16436-1:2014-09 as follows: a) Annex B (informative) “A-deviations” has been added. Previous editions DIN 4815: 1956-05 DIN 4815-1: 1975-09, 1979-11, 2009-06 DIN EN 1763-1: 2001-04 DIN EN 16436-1: 2014-09 National Annex NA (informative) Bibliography DIN E

10、N 20105-A02, Textiles Tests for colour fastness Part A02: Grey scale for assessing change in colour DIN EN ISO 8331, Rubber and plastics hoses and hose assemblies Guidelines for selection, storage, use and maintenance DIN ISO 1817, Rubber, vulcanized Determination of the effect of liquids EUROPEAN S

11、TANDARD NORME EUROPENNE EUROPISCHE NORM EN 16436-1:2014+A1 December 2015 ICS 23.040.70 Supersedes EN 16436-1:2014English Version Rubber and plastics hoses, tubing and assemblies for use with propane and butane and their mixture in the vapour phase - Part 1: Hoses and tubings Tuyaux, tubes et flexibl

12、es en caoutchouc et en plastiquepour utilisation avec le propane, le butane et leurs mlanges en phase vapeur - Partie 1: Tuyaux et tubesGummi- und Kunststoffschluche und -Schlauchleitungen mit und ohne Einlage zur Verwendung mit Propan, Butan und deren Gemischen in der Gasphase - Teil 1: Schluche mi

13、t und ohne Einlage This European Standard was approved by CEN on 6 March 2014 and includes Amendment 1 approved by CEN on 1 October 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a nationa

14、l standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A versio

15、n in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Cze

16、ch Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. E

17、UROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16436-1:2014+

18、A1:2015 EEN 16436-1:2014+A1:2015 (E) 2 Contents Page European foreword . 3 1 Scope 4 2 Normative references 4 3 Terms and definitions . 5 4 Classification of tubing and hose . 5 5 Materials and construction of tubing and hoses 6 6 Dimensions of tubing and hoses 7 6.1 Inside diameters, wall thickness

19、es and concentricity . 7 6.2 Measurement of ovality 7 7 Properties of materials for tubing, lining and cover of hoses . 7 7.1 Tensile strength and elongation at break 7 7.2 Accelerated ageing 8 7.3 Resistance to n-pentane 8 8 Performance requirements of tubing and hoses . 8 8.1 Visible defects evalu

20、ation 8 8.2 Cleanliness . 8 8.3 Pressure requirements . 8 8.4 Adhesion in hoses . 9 8.5 Resistance to kinking . 9 8.6 Resistance to crushing . 9 8.7 Low temperature flexibility 9 8.8 Flame propagation 9 8.9 Permeability to propane 9 8.10 Resistance to ozone . 10 8.11 UV (xenon arc lamp) test . 10 8.

21、12 Loss in mass on heating (for non vulcanized (plastics) materials only) 10 8.13 Durability of the marking 10 9 Marking 10 Annex A (normative) Test methods for tubing and hoses 12 !Annex B (informative) Adeviations“ . 17 Bibliography . 18 DIN EN 16436-1:2016-04EN 16436-1:2014+A1:2015 (E) 3 European

22、 foreword This document (EN 16436-1:2014+A1:2015) has been prepared by Technical Committee CEN/TC 181 “Dedicated liquefied petroleum gas appliances”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identi

23、cal text or by endorsement, at the latest by June 2016, and conflicting national standards shall be withdrawn at the latest by June 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held respons

24、ible for identifying any or all such patent rights. This document includes Amendment 1 approved by CEN on 2015-10-01. This document supersedes EN 16436-1:2014. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a

25、 mandate given to CEN by the European Commission and the European Free Trade Association. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Cze

26、ch Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdo

27、m. DIN EN 16436-1:2016-04EN 16436-1:2014+A1:2015 (E) 4 1 Scope This European Standard specifies the characteristics and performance requirements for tubing and hoses made of either rubber or plastics for use with commercial propane and commercial butane and mixtures thereof, in the vapour phase, for

28、 connection of appliances, from: pressurized gas container to a regulating device, pressurized gas container to an appliance, regulating device to an appliance, and regulating device to installation pipework, in environments of a temperature range from 30 C to +70 C. Working pressures are from 0 bar

29、 to 30 bar. Three classes are defined in Table 1 according to the maximum working pressures and minimum ambient temperatures. This European Standard only covers the tubing or hose part of assemblies. The assemblies themselves will be covered by EN 16436-2. This European Standard does not apply to ho

30、ses for: welding purposes (see EN ISO 3821, EN 1327); propulsion purposes; LPG transfer purposes (see EN 1762). 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the e

31、dition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN ISO 176, Plastics Determination of loss of plasticizers Activated carbon method (ISO 176) EN ISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testing

32、(ISO 1402) EN ISO 4080, Rubber and plastics hoses and hose assemblies Determination of permeability to gas (ISO 4080) EN ISO 4671, Rubber and plastics hoses and hose assemblies Methods of measurement of the dimensions of hoses and the lengths of hose assemblies (ISO 4671) EN ISO 7326, Rubber and pla

33、stics hoses Assessment of ozone resistance under static conditions (ISO 7326) EN ISO 8033, Rubber and plastics hoses Determination of adhesion between components (ISO 8033) EN ISO 8330:2008, Rubber and plastics hoses and hose assemblies Vocabulary (ISO 8330:2007) EN ISO 10619-2, Rubber and plastics

34、hoses and tubing - Measurement of flexibility and stiffness Part 2: Bending tests at sub-ambient temperatures (ISO 10619-2) DIN EN 16436-1:2016-04EN 16436-1:2014+A1:2015 (E) 5 EN ISO 30013, Rubber and plastics hoses Methods of exposure to laboratory light sources Determination of changes in colour,

35、appearance and other physical properties (ISO 30013) ISO 37, Rubber, vulcanized or thermoplastic Determination of tensile stress-strain properties ISO 105-A02, Textiles Tests for colour fastness Part A02: Grey scale for assessing change in colour ISO 188, Rubber, vulcanized or thermoplastic Accelera

36、ted ageing and heat resistance tests 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 8330:2008 and the following apply. 3.1 commercial butane hydrocarbon product composed predominantly of butanes and/or butenes Note 1 to entry: The remaining part

37、can consist mainly of propane/propene and pentane/pentene isomers. SOURCE: ISO 9162 3.2 commercial propane hydrocarbon product composed predominantly of propane and/or propene Note 1 to entry: The remaining part can consist mainly of ethane/ethene and butane/butene isomers. SOURCE: ISO 9162 3.3 tubi

38、ng single core of plastic or rubber with no reinforcement or cover 3.4 hose rubber or flexible thermoplastic lining with a reinforcement made of natural or synthetic textile material applied either spirally wound or braided, and a flexible rubber or thermoplastic outer cover 4 Classification of tubi

39、ng and hose One class of tubing and two classes of hose are specified in Table 1 depending on the maximum working pressure and minimal ambient temperatures. Table 1 Classification of tubings and hoses Class Maximum working pressure bar Minimum ambient temperature C 1 (tubing) 0,2 -20 2 (hose) 10 -30

40、 3 (hose) 30 DIN EN 16436-1:2016-04EN 16436-1:2014+A1:2015 (E) 6 NOTE Classes 1 and 2 are usually used downstream of a pressure regulating device. 5 Materials and construction of tubing and hoses Class 1 tubing shall be made of rubber or thermoplastic material. Class 2 and class 3 hoses shall compri

41、se a rubber or thermoplastics lining; reinforcement of natural or synthetic fibres applied either spirally wound or braided; rubber or plastics cover. The outer cover may be pricked to allow any gas trapped between the inner lining and outer cover to be released. The surface colour of the tubing or

42、hose shall be: - orange (see Figure 1a); or - black with the marking above, on, or below a continuous orange line of 5 mm minimum width (see Figure 1b); or - white for classes 1 and 2 with the marking above, on, or below a continuous orange line of 5 mm minimum width (see Figure 2). a) option 1 b) o

43、ption 2 Key orange colour black colour Figure 1 Possible marking for classes 1, 2 or 3 DIN EN 16436-1:2016-04EN 16436-1:2014+A1:2015 (E) 7 Key orange colour white colour Figure 2 Possible marking for classes 1 or 2 6 Dimensions of tubing and hoses 6.1 Inside diameters, wall thicknesses and concentri

44、city When measured in accordance with EN ISO 4671 the inside diameters, tolerances and concentricity shall conform to the values given in Table 2. Table 2 Dimensions of hoses or tubing Dimensions in millimetres Inside diameters 3,2 4,0 5,0 6,3 8,0 9,0 10,0 10,5 12,5 Tolerance of inside diameter 0,3

45、0,4 0,4 0,5 0,5 0,5 0,6 0,6 0,6 Maximum variation in concentricity 0,3 0,4 0,4 0,4 0,5 0,5 0,5 0,5 0,5 Wall thickness class 1 and class 2 2,5 3,5 3,5 3,5 3,5 3,5 5,0 5,0 5,0 Wall thickness class 3 3,5 4,0 4,0 5,0 5,0 5,0 5,0 5,0 6,0 Tolerance of wall thickness 0,4 0,4 0,4 0,4 0,5 0,5 0,5 0,5 0,5 6.2

46、 Measurement of ovality When measuring on a hose cross section, the minimum diameter Dminand the maximum diameter Dmax, the ratio Dmin/Dmaxshall not be less than 0,80. 7 Properties of materials for tubing, lining and cover of hoses 7.1 Tensile strength and elongation at break When tested in accordan

47、ce with A.2, the materials used for tubing, lining and cover of hoses shall conform to the values given in Table 3. DIN EN 16436-1:2016-04EN 16436-1:2014+A1:2015 (E) 8 Table 3 Requirements for tensile strength and elongation at break Class Component Tensile strength min. MPa Elongation at break min.

48、 % 1 Tubing 7,0 250 2, 3 Lining and cover 7.2 Accelerated ageing After ageing in accordance with ISO 188, using a normal air oven and conditions given in Table 4, materials used for tubing, for the lining and cover of hoses shall conform to the values given in Table 4. Table 4 Requirements for accel

49、erated ageing Class Test duration days Test temperature C Minimum residual value from origin Deviation from original values max Tensile strength Elongation at break 1, 14 90 2 75 % 50 % 2, 3 28 7.3 Resistance to n-pentane When tested in accordance with A.3, samples of the lining of hoses or tubing shall have absorption of n-pentane () not exceeding 10 % and an extractio