1、October 2014 Translation by DIN-Sprachendienst.English price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC
2、S 13.030.40; 25.120.10!%;tk“2248172www.din.deDDIN EN 16500Machines for compacting waste materials or recyclable fractions Vertical baling presses Safety requirements;English version EN 16500:2014,English translation of DIN EN 16500:2014-10Maschinen zum Verdichten von Abfllen oder recyclebaren Materi
3、alien Vertikale Ballenpressen Sicherheitsanforderungen;Englische Fassung EN 16500:2014,Englische bersetzung von DIN EN 16500:2014-10Machines de compactage pour dchets ou matires recyclables Presses balles verticales Prescriptions de scurit;Version anglaise EN 16500:2014,Traduction anglaise de DIN EN
4、 16500:2014-10www.beuth.deDocument comprises 42 pagesIn case of doubt, the German-language original shall be considered authoritative.09.14 DIN EN 16500:2014-10 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This document (EN 16500:2014) has be
5、en prepared by Technical Committee CEN/TC 397 “Project Committee Baling presses Safety requirements” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the DIN-Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-03
6、-01 AA Vertikale Ballenpressen of Section Thermoprozesstechnik. Representatives of manufacturers and users of vertical baling presses and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out i
7、n Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited i
8、n the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliogra
9、phy of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO Standards with the same number, there are no national standards available. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM
10、EN 16500 August 2014 ICS 13.030.40; 25.120.10 English Version Machines for compacting waste materials or recyclable fractions - Vertical baling presses - Safety requirements Machines de compactage pour dchets ou matires recyclables - Presses balles verticales - Prescriptions de scurit Maschinen zum
11、Verdichten von Abfllen oder recyclebaren Materialien - Vertikale Ballenpressen - Sicherheitsanforderungen This European Standard was approved by CEN on 14 June 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Stan
12、dard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (Englis
13、h, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bu
14、lgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland,
15、Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Member
16、s. Ref. No. EN 16500:2014 E2 Contents Page Foreword 4 Introduction .5 1 Scope 6 2 Normative references 7 3 Terms and definitions .9 4 List of significant hazards . 13 5 Safety requirements and/or protective measures . 16 5.1 Mechanical hazards 16 5.1.1 General . 16 5.1.2 Feed area . 19 5.1.3 Baling
17、chamber area 22 5.1.4 Bale ejection area . 22 5.2 Control actuators, devices and system 23 5.2.1 Control actuators and devices 23 5.2.2 Required performance levels PLr24 5.2.3 Prevention of unauthorised or unintentional operation or start-up 25 5.2.4 Emergency stop 25 5.3 Hazards from hydraulic equi
18、pment. 26 5.3.1 Hydraulic equipment 26 5.3.2 Hot surfaces of the hydraulic system . 26 5.3.3 Hydraulic control system . 26 5.4 Hazards from pneumatic equipment. 26 5.4.1 Pneumatic equipment 26 5.4.2 Pneumatic control system . 27 5.5 Electrical hazards . 27 5.6 Hazards generated by noise 27 5.6.1 Noi
19、se reduction at source by design 27 5.6.2 Noise reduction by protective measures . 28 5.6.3 Information connected with noise hazards 28 5.7 Hazards due to neglecting ergonomic principles in the design of the machine . 28 6 Verification of the safety requirements and/or protective measures 28 7 Infor
20、mation for use . 30 7.1 General information 30 7.2 Information for safe operation . 30 7.2.1 General . 30 7.2.2 Instructions for operation 31 7.2.3 Instructions for maintenance 31 7.2.4 Instructions for periodic examinations 32 7.2.5 Information on installation . 32 7.2.6 Information on noise 33 7.3
21、 Marking 33 7.3.1 Manufacturers marking plate 33 7.3.2 Safety signs . 33 7.3.3 Other markings . 34 Annex A (normative) Noise test code . 35 A.1 Scope . 35 A.2 Determination of emission sound pressure level at the work station(s) 35 A.2.1 Basic standards 35 DIN EN 16500:2014-10 EN 16500:2014 (E) 3 A.
22、2.2 Measurement uncertainty . 36 A.3 Determination of sound power levels . 36 A.3.1 Basic standards . 36 A.3.2 Measurement uncertainty . 36 A.4 Installation and mounting conditions for the noise measurement 36 A.5 Operating conditions 36 A.6 Information to be recorded and reported 37 A.6.1 General .
23、 37 A.6.2 Vertical baling press Data 37 A.6.3 Standards used 37 A.6.4 Noise data. 37 A.6.5 Specified test parameters . 37 A.6.6 Installation and operating conditions . 37 A.7 Declaration and verification of noise emission values . 37 Annex ZA (informative) Relationship between this European Standard
24、 and the Essential Requirements of EU Directive 2006/42/EC 39 Bibliography 40 DIN EN 16500:2014-10 EN 16500:2014 (E) 4 Foreword This document (EN 16500:2014) has been prepared by Technical Committee CEN/TC 397 “Project Committee - Baling presses - Safety requirements”, the secretariat of which is he
25、ld by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2015 and conflicting national standards shall be withdrawn at the latest by February 2015. Attention is drawn to the possibility
26、 that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Associa
27、tion, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to i
28、mplement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Roma
29、nia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 16500:2014-10 EN 16500:2014 (E) 5 Introduction This European Standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous
30、 events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been d
31、esigned and built in accordance with the provisions of this type C standard. DIN EN 16500:2014-10 EN 16500:2014 (E) 6 1 Scope This European Standard specifies the safety requirements for the design, manufacture and information for safe use of vertical baling presses for compacting waste material or
32、recyclable fractions (e. g. paper, plastics, textiles, cans, cardboard, mixed waste), hereafter referred to as materials. This standard covers vertical baling presses: that are manually or mechanically fed; and with fixed enclosed baling chambers (single or multiple chamber presses); and with a mech
33、anically, hydraulically or pneumatically operated compacting equipment; and where the compacted bale is tied manually in the baling chamber; and with manual unloading or mechanical ejection of the compacted bale. The scope of this standard includes any mechanical feed equipment, such as belt type co
34、nveyors or bin lifts, forming an integral part of the baling press assembly. It also includes integral material flow control equipment. This standard does not apply to: vertical baling presses without fixed enclosed baling chamber(s); or round balers or roll baling machines; or machines where the ma
35、terial is compacted into a bag; or pneumatic conveying systems; or equipment for transporting the bales; or local exhaust ventilation for the removal of dusts or vapours; or hazards arising from any integral pre-conditioning equipment; or hazards arising from the materials being processed (e.g. asbe
36、stos, clinical waste, flammable or explosive materials, unhealthy or poisonous waste). This standard does not apply to cranes, lift trucks or other mobile plant used to load materials into the feed opening. Nor does it apply to hazards arising from loading materials into the feed opening using crane
37、s, lift trucks or other mobile plant. This standard does not include specifications to meet the requirements of the ATEX Directive 94/9/EC. All hazards mentioned in Clause 4 are dealt with in this European Standard. This European Standard is not applicable for vertical baling presses which are manuf
38、actured before the date of its publication as an EN. DIN EN 16500:2014-10 EN 16500:2014 (E) 7 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited appli
39、es. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349:1993+A1:2008, Safety of machinery - Minimum gaps to avoid crushing of parts of the human body EN 574:1996+A1:2008, Safety of machinery - Two-hand control devices - Functional aspects
40、- Principles for design EN 620:2002+A1:2010, Continuous handling equipment and systems - Safety and EMC requirements for fixed belt conveyors for bulk materials EN 953:1997+A1:2009, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 100
41、5-1:2001+A1:2008, Safety of machinery - Human physical performance - Part 1: Terms and definitions EN 1005-2:2003+A1:2008, Safety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of machinery EN 1005-3:2002+A1:2008, Safety of machinery - Human phys
42、ical performance - Part 3: Recommended force limits for machinery operation EN 1005-4:2005+A1:2008, Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery EN 1037:1995+A1:2008, Safety of machinery - Prevention of unexpected st
43、art-up EN 60204-1:2006, Safety of machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989) EN 61496-1:2004, Safety of machinery - Electro-sensitive protective equipm
44、ent - Part 1: General requirements and tests (IEC 61496-1:2004, modified) CLC/TS 61496-2:2006, Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements for active opto-electronic protective devices (AOPDs) (IEC 61496-2:2006) CLC/TS 61496-3:2008, Safety of machin
45、ery - Electro-sensitive protective equipment - Part 3: Particular requirements for active opto-electronic protective devices responsive to diffuse reflection (AOPDDR) (IEC 61496-3:2008) EN 62262:2002, Degrees of protection provided by enclosures for electrical equipment against external mechanical i
46、mpacts (IK code) (IEC 62262:2002) EN 82079-1:2012, Preparation of instructions for use - Structuring, content and presentation - Part 1: General principles and detailed requirements (IEC 82079-1:2012) EN ISO 3744:2010, Acoustics - Determination of sound power levels and sound energy levels of noise
47、sources using sound pressure - Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 3746:2010, Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Survey method using an enveloping measurement sur
48、face over a reflecting plane (ISO 3746:2010) DIN EN 16500:2014-10 EN 16500:2014 (E) 8 EN ISO 3747:2010, Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering/survey methods for use in situ in a reverberant environment (ISO 3747:2010) EN ISO 4413:2010, Hydraulic fluid power - General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4414:2010, Pneumatic fluid power - General rules and safety requirements
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