1、Juni 2015DEUTSCHE NORM DIN-Normenausschuss Luft- und Raumfahrt (NL)Preisgruppe 17DIN Deutsches Institut fr Normung e. V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e. V., Berlin, gestattet.ICS 49.140; 49.060!%B)“2310697www.din.deDDIN EN
2、 16602-70-26Raumfahrtproduktsicherung Quetschen von hochzuverlssigen elektrischen Verbindungen;Englische Fassung EN 16602-70-26:2014Space product assurance Crimping of high-reliability electrical connections;English version EN 16602-70-26:2014Assurance produit des projets spatiaux Sertissage des con
3、nexions lectriques fiabilit leve;Version anglaise EN 16602-70-26:2014Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 Berlin www.beuth.deGesamtumfang 44 SeitenDIN EN 16602-70-26:2015-06 2 Nationales Vorwort Dieses Dokument (EN 16602-70-26:2014) wurde vom Technischen Komitee CEN/CLC/TC 5 Raumf
4、ahrt“ erarbeitet, dessen Sekretariat vom DIN (Deutschland) gehalten wird. Das zustndige deutsche Normungsgremium ist der Arbeitsausschuss NA 131-10-01 AA Interoperabilitt von Informations-, Kommunikations- und Navigationssystemen“ im DIN-Normenausschuss Luft- und Raumfahrt (NL). Dieses Dokument (EN
5、16602-70-26:2014) basiert auf ECSS-Q-ST-70-26C. Dieses Dokument enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 1/2004 nur die englische Originalfassung von EN 16602-70-26:2014. Dieses Dokument wurde speziell zur Behandlung von Raumfahrtsystemen erarbeitet und hat daher Vorrang vor jegliche
6、r Europischer Norm, da es denselben Anwendungsbereich hat, jedoch ber einen greren Geltungsbereich (z. B. Luft- und Raumfahrt) verfgt. DIN EN 16602-70-26:2015-06 3 Nationaler Anhang NA (informativ) Begriffe und Abkrzungen 3 Begriffe und Abkrzungen 3.1 Begriffe aus anderen Normen Fr die Anwendung die
7、ses Dokuments gelten die Begriffe nach ECSS-S-ST-00-01 und ECSS-Q-ST-70-38, insbesondere die folgende Begriffe: elektrische Verbindungen Prozessidentifizierungs-Dokument (PID) ANMERKUNG Die DRD fr das PID ist in ECSS-Q-ST-70-38 angegeben. 3.2 Fr diese Norm spezifische Begriffe 3.2.1 einstellbares Ve
8、rpresswerkzeug Crimpwerkzeug mit einstellbarem Teil (Einstellvariable), das die Anschluss- oder Aderendhlse am Leiter einkerbt oder zusammenpresst 3.2.2 Crimpwerkzeug mechanisches Werkzeug fr die Herstellung einer dauerhaften Verbindung zwischen einer Einrichtung mit Drahtanschluss und einem Leiter
9、durch Druckverformung oder Verformung der Anschlusshlse um den Leiter mit dem Ziel eines guten elektrischen und mechanischen Kontakts 3.2.3 Aderendhlse kurzes Metallrohr zur Herstellung von Quetschverbindungen am Auenleiter von geschirmten oder Koaxialkabeln 3.2.4 Kabelschuh Metallrohr mit einem mit
10、 einer Bohrung versehenen Flansch fr die Befestigung an einer Gewindeverbindung 3.2.5 Splei Vorrichtung zum Zusammenfgen von zwei oder mehr Leitern 3.2.6 Anschluss Anschlussklemme Metallvorrichtung zur Herstellung elektrischer Verbindungen DIN EN 16602-70-26:2015-06 4 3.3 Abkrzungen Fr die Anwendung
11、 dieses Dokuments gelten die Abkrzungen in ECSS-S-ST-00-01 und die folgenden Abkrzungen: Abkrzung Bedeutung AWG amerikanische Drahtnorm, amerikanische Drahtlehre (en: American wire gauge) QA Qualittssicherung (en: quality assurance) PID Prozessidentifizierungs-Dokument (en: process identification do
12、cument) RFA Genehmigungsantrag (en: request for approval) RH relative Luftfeuchte (en: relative humidity) EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16602-70-26 October 2014 ICS 49.060; 49.140 English version Space product assurance - Crimping of high-reliability electrical connections Ass
13、urance produit des projets spatiaux - Sertissage des connexions lectriques fiabilit leve Raumfahrtproduktsicherung - Quetschen von hochzuverlssigen elektrischen Verbindungen This European Standard was approved by CEN on 11 April 2014. CEN and CENELEC members are bound to comply with the CEN/CENELEC
14、Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to
15、 any CEN and CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN and CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the sa
16、me status as the official versions. CEN and CENELEC members are the national standards bodies and national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, I
17、celand, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN/CENELEC All rights of exploitation in any
18、 form and by any means reserved worldwide for CEN national Members and for CENELEC Members. Ref. No. EN 16602-70-26:2014 EEN 16602-70-26:2014 (E) 2 Table of contents Foreword 5 1 Scope . 6 2 Normative references . 8 3 Terms, definitions and abbreviated terms 9 3.1 Terms defined in other standards .
19、9 3.2 Terms specific to the present standard . 9 3.3 Abbreviated terms. 10 4 Principles 11 5 Requirements 12 5.1 Preparatory conditions 12 5.1.1 Facilities 12 5.1.2 Tools and equipment . 13 5.2 Crimping operations for specific interconnections . 14 5.2.1 General . 14 5.2.2 Material selection 15 5.2.
20、3 Process review and documentation . 15 5.2.4 Connector barrel and single wire crimping 16 5.2.5 Connector barrel and multiple wire crimping 16 5.2.6 Ferrule shield crimping 17 5.2.7 Lug and splice wire crimping . 18 5.3 Requirements for new crimp configurations 19 5.3.1 General . 19 5.3.2 Test proc
21、edure 19 5.3.3 Sealing and marking . 20 5.4 Test methods 21 5.4.1 General . 21 5.4.2 Voltage drop 21 5.4.3 Tensile strength 23 5.4.4 Metallography . 26 DIN EN 16602-70-26:2015-06 EN 16602-70-26:2014 (E) 3 5.5 Quality assurance . 26 5.5.1 General . 26 5.5.2 Personnel training and certification . 27 5
22、.5.3 Workmanship 29 5.5.4 Visual inspection . 30 5.5.5 Shift performance inspection and test . 31 5.5.6 Calibration of crimping tools 31 5.5.7 Records 32 5.5.8 Nonconformance . 33 5.6 Document requirements 33 Annex A (informative) Crimp configurations and tools . 34 Bibliography . 40 Figures Figure
23、1-1: Specific interconnections in this Standard 7 Figure 5-1: Example of a typical connector barrel and single wire crimping 16 Figure 5-2: Example of a typical connector barrel and multi-wire crimping 17 Figure 5-3: Example of a typical ferrule shield crimping 18 Figure 5-4: Examples of typical lug
24、 and splice wire crimping 19 Figure 5-5: Typical plots showing variation in crimp termination characteristics with increasing indentation depth . 21 Figure 5-6: Measurement of voltage drop across a crimped termination . 22 Figure 5-7: Quality control during crimping operation . 28 Figure 5-8: Visibl
25、e workmanship standards 29 Figure 5-9: Workmanship examples and crimp micro-sections . 29 Figure A-1 : Confined irregular-octagon crimp (compactive) . 35 Figure A-2 : Dimpled confined octagon crimp (compactive) 35 Figure A-3 : Regular-hexagon crimp (compactive) 35 Figure A-4 : Semicircular one- or t
26、wo-indent crimp (dispersive) 35 Figure A-5 : Four-indent crimp (dispersive) . 35 Figure A-6 : Typical test fixture for testing lug and splice crimps . 39 Tables Table 5-1: Equipment for verification process . 14 Table 5-2: Voltage drop test requirements 23 Table 5-3: Required ultimate axial strength
27、 for compactive and dispersive crimped joints 25 DIN EN 16602-70-26:2015-06 EN 16602-70-26:2014 (E) 4 Table A-1 : Guideline for selector setting - Four-indent crimp (dispersive) Single wire (Crimping tool 22520/2-01) . 37 Table A-2 : Guideline for selector setting - Four-indent crimp (dispersive) -T
28、wo wires (Crimping tool 22520/2-01) . 38 Table A-3 : Guideline for die selection (ferrule coaxial shield crimping) 38 DIN EN 16602-70-26:2015-06 EN 16602-70-26:2014 (E) 5 Foreword This document (EN 16602-70-26:2014) has been prepared by Technical Committee CEN/CLC/TC 5 “Space”, the secretariat of wh
29、ich is held by DIN. This standard (EN 16602-70-26:2014) originates from ECSS-Q-ST-70-26C. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2015, and conflicting national standards shall be wi
30、thdrawn at the latest by April 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate g
31、iven to CEN by the European Commission and the European Free Trade Association. This document has been developed to cover specifically space systems and has therefore precedence over any EN covering the same scope but with a wider domain of applicability (e.g. : aerospace). According to the CEN-CENE
32、LEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Ic
33、eland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 16602-70-26:2015-06 EN 16602-70-26:2014 (E) 6 1 Scope This Standard specifies: Requirements for the follo
34、wing crimping wire terminations intended for high reliability electrical connections for use on customer spacecraft and associated equipment operating under high vacuum, thermal cycling and launch vibration: removable contacts, single wires removable contacts, multiple wires coaxial connectors, ferr
35、ules lugs and splices. NOTE These are the most common used crimping wire termination and are represented in Figure 1-1. The general conditions to be met for the approval of terminations other than the above mentioned ones. NOTE Additional forms of crimps, not covered in this standard, are listed (no
36、t exhaustively) in the informative Annex A. Product assurance provisions for both the specific and the generic terminations mentioned above. Training and certification requirements for operators and inspectors (clause 5.5.2), additional to those specified in ECSS-Q-ST-20. This standard may be tailor
37、ed for the specific characteristics and constraints of a space project, in conformance with ECSS-S-ST-00. DIN EN 16602-70-26:2015-06 EN 16602-70-26:2014 (E) 7 Figure 1-1: Specific interconnections in this Standard DIN EN 16602-70-26:2015-06 EN 16602-70-26:2014 (E) 8 2 Normative references The follow
38、ing normative documents contain provisions which, through reference in this text, constitute provisions of this ECSS Standard. For dated references, subsequent amendments to, or revisions of any of these publications do not apply. However, parties to agreements based on this ECSS Standard are encour
39、aged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references the latest edition of the publication referred to applies. EN reference Reference in text Title EN 16601-00-01 ECSS-S-ST-00-01 ECSS system - Glossary of terms E
40、N 16602-10-09 ECSS-Q-ST-10-09 Space product assurance - Nonconformance control system EN 16602-20 ECSS-Q-ST-20 Space product assurance - Quality assurance EN 16602-60 ECSS-Q-ST-60 Space product assurance - Electrical, electronic and electromechanical (EEE) components EN 16602-70 ECSS-Q-ST-70 Space p
41、roduct assurance - Materials, mechanical parts and processes EN 16602-70-08 ECSS-Q-ST-70-08 Space product assurance - Manual soldering of high-reliability electrical connections EN 16602-70-38 ECSS-Q-ST-70-38 Space product assurance - High-reliability soldering for surface-mount and mixed technology
42、 EN 16602-70-71 ECSS-Q-ST-70-71 Space product assurance - Data for selection of space materials and processes MIL-DTL-22520G Crimping tools, terminal hard, wire termination, general specification for NASA-STD-8739.4/CHG3 09/05/2006 Crimping, Interconnection cables, harnesses and wiring SAE-AS-7928A
43、02/01/2008 Terminals, lugs, splices, conductor, crimp style, copper, general specification for SAE-AS-81824 08/01/1998 Splices, electric, permanent, crimp style, copper, insulated, environment resistant DIN EN 16602-70-26:2015-06 EN 16602-70-26:2014 (E) 9 3 Terms, definitions and abbreviated terms 3
44、.1 Terms defined in other standards For the purpose of this Standard, the terms and definitions from ECSS-S-ST-00-01 and ECSS-Q-ST-70-38 apply, in particular for the following terms: electrical connections process identification document (PID) NOTE The DRD for the PID is given in ECSS-Q-ST-70-38. 3.
45、2 Terms specific to the present standard 3.2.1 adjustable indenter tool crimping tool which has an adjustable part (setting variable) that indents or compresses the conductor barrel or ferrule 3.2.2 crimping tool mechanical tool used for permanently attaching a wire termination device to a conductor
46、 by pressure deformation or by reshaping the barrel around the conductor to establish good electrical and mechanical contact 3.2.3 ferrule short metal tube used to make crimp connections to the outer conductor of shielded or coaxial cables 3.2.4 lug metallic tube with drilled flange projection for f
47、ixing to threaded terminal 3.2.5 splice device for joining two or more conductors to each other 3.2.6 terminal metallic device that is used for making electrical connections DIN EN 16602-70-26:2015-06 EN 16602-70-26:2014 (E) 10 3.3 Abbreviated terms For the purpose of this Standard, the abbreviated
48、terms from ECSS-S-ST-00-01 and the following apply: Abbreviation Meaning AWG American wire gauge QA quality assurance PID process identification document RFA request for approval RH relative humidity DIN EN 16602-70-26:2015-06 EN 16602-70-26:2014 (E) 11 4 Principles This Standard is structured such
49、that the necessary level of quality is achieved and consistently maintained, and high reliability of the end product assured. The following principles are covered: Preparatory conditions determine the availability of facilities, tools and equipment, along with obligatory hazard and health precautions. Specific interconnections, as identified in the Scope above, are then covered in detail including Material selection, and Process identification and documentation. New crimp configurations beyond tho
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