DIN EN 16602-70-30-2015 Space product assurance - Wire wrapping of high-reliability electrical connections English version EN 16602-70-30 2014《空间产品保证 高可靠性电连接器的绕线 英文版本EN 16602-70-30.pdf

1、Juli 2015DEUTSCHE NORM DIN-Normenausschuss Luft- und Raumfahrt (NL)Preisgruppe 19DIN Deutsches Institut fr Normung e. V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e. V., Berlin, gestattet.ICS 49.140!%B*V“2310751www.din.deDDIN EN 16602-

2、70-30Raumfahrtproduktsicherung Umhllung von Kabeln fr hochzuverlssige elektrische Verbindungen;Englische Fassung EN 16602-70-30:2014Space product assurance Wire wrapping of high-reliability electrical connections;English version EN 16602-70-30:2014Assurance produit des projets spatiaux Enveloppe de

3、fils pour connexion lectrique fiabilit leve;Version anglaise EN 16602-70-30:2014Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 BerlinErsatz frDIN EN 50389:2006-05www.beuth.deGesamtumfang 50 SeitenDIN EN 16602-70-30:2015-07 2 Nationales Vorwort Dieses Dokument (EN 16602-70-30:2014) wurde vom

4、 Technischen Komitee CEN/CLC/TC 5 Raumfahrt“ erarbeitet, dessen Sekretariat vom DIN (Deutschland) gehalten wird. Das zustndige deutsche Normungsgremium ist der Arbeitsausschuss NA 131-10-01 AA Interoperabilitt von Informations-, Kommunikations- und Navigationssystemen“ im DIN-Normenausschuss Luft- u

5、nd Raumfahrt (NL). Dieses Dokument ersetzt DIN EN 50389:2006-05. Dieses Dokument (EN 16602-70-30:2014) basiert auf ECSS-Q-ST-70-30C. Dieses Dokument enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 1/2004 nur die englische Originalfassung von EN 16602-70-30:2014. Dieses Dokument wurde spezie

6、ll zur Behandlung von Raumfahrtsystemen erarbeitet und hat daher Vorrang vor jeglicher Europischer Norm, da es denselben Anwendungsbereich hat, jedoch ber einen greren Geltungsbereich (z. B. Luft- und Raumfahrt) verfgt. nderungen Gegenber DIN EN 50389:2006-05 wurden folgende nderungen vorgenommen: a

7、) Norm-Nummer gendert; b) Neustrukturierung des Textes; c) nderung der Bilder; d) Aktualisierung der normativen Verweisungen; e) Erweiterung der Abkrzungen. Frhere Ausgaben DIN EN 50389: 2006-05 DIN EN 16602-70-30:2015-07 3 Nationaler Anhang NA (informativ) Begriffe und Abkrzungen 3 Begriffe und Abk

8、rzungen 3.1 Begriffe aus anderen Normen Fr die Anwendung dieses Dokuments gelten die Begriffe nach ECSS-S-ST-00-01 und ECSS-Q-ST-70-38. Insbesondere gilt der folgende Begriff nach ECSS-Q-ST-70-38: Prozessidentifizierungs-Dokument (PID) ANMERKUNG Der Inhalt des PID ist in ECSS-Q-ST-70-38 festgelegt.

9、3.2 Fr diese Norm spezifische Begriffe 3.2.1 Drahtwindung Wicklung, bestehend aus einem einzelnen vollstndigen spiralfrmigen Drahtring, der um 360 um den Wickelstift gewunden ist und alle vier Ecken dieses Stifts berhrt ANMERKUNG Zum Zwecke der Zhlung der Windungen gilt die Anzahl der Durchgnge des

10、gewundenen Drahtes an der Bezugskante des Wickelstifts nach dem ersten Mal, dass sich der nicht isolierte Draht und der Wickelstift schneiden, als Anzahl der Windungen des nicht isolierten Drahts in der Verbindung. 3.2.2 Drahtende Ende der letzten Windung des Drahts am Wickelstift, das tangential au

11、sgerichtet sein kann, statt am Stift anzuliegen 3.2.3 gasdichter Bereich Kontaktflche zwischen Wickelstift und Draht, in dem keine Gase vorhanden sind 3.2.4 Bezugsecke Ecke des Wickelstifts, an der es zum Kontakt mit der ersten Windung des nicht isolierten Drahts kommt, und von der ausgehend die Anz

12、ahl der Windungen der Drahtwicklung bestimmt wird 3.2.5 Wickelstift Stift mit quadratischem oder rechteckigem Querschnitt, um den der Verbindungsdraht gewunden ist 3.2.6 Drahtwickelverbindung Verbindung, bestehend aus einer Spirale eines durchgehenden, massiven, nicht isolierten Drahts, der eng um d

13、en Wickelstift gewunden ist, um eine mechanisch und elektrisch stabile Verbindung herzustellen ANMERKUNG 1 Die Anzahl der erforderlichen Windungen ist von der Dicke des verwendeten Drahts abhngig. ANMERKUNG 2 Jede vollstndige Wicklung weist zustzlich mindestens eine 3/4 Windung des isolierten Drahts

14、 auf, der mit mindestens drei Ecken des Wickelstifts in Kontakt ist (siehe Bild 1-1). DIN EN 16602-70-30:2015-07 4 3.3 Abkrzungen Fr die Anwendung dieses Dokuments gelten die Abkrzungen in ECSS-S-ST-00-01 und die folgenden Abkrzungen: Abkrzung Bedeutung AWG amerikanische Drahtnorm/amerikanische Drah

15、tlehre (en: American wire gauge) ETFE Ethylen-Tetrafluorethylen (en: ethylene-tetrafluorethylene (Tefzel) NCR Nichtkonformitten-/Fehler-Bericht (en: nonconformance report) PFA Perfluoralkoxy-Polymere (en: perfluoroalkoxy) PID Prozessidentifizierungs-Dokument (en: process identification document) PTF

16、E Polytetrafluorethylen (en: polytetrafluorethylene) PVDF Polyvinylidenfluorid (en: polyvinylidene fluoride (Kynar) QA Qualittssicherung (en: quality assurance) RFA Genehmigungsantrag (en: request for approval) RH relative Luftfeuchte (en: relative humidity) EUROPEAN STANDARD NORME EUROPENNE EUROPIS

17、CHE NORM EN 16602-70-30 October 2014 ICS 49.140 Supersedes EN 50389:2005 English version Space product assurance - Wire wrapping of high-reliability electrical connections Assurance produit des projets spatiaux - Enveloppe de fils pour connexion lectrique fiabilit leve Raumfahrtproduktsicherung - Um

18、hllung von Kabeln fr hochzuverlssige elektrische Verbindungen This European Standard was approved by CEN on 11 April 2014. CEN and CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national s

19、tandard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN and CENELEC member. This European Standard exists in three official versions (English, French, German).

20、 A version in any other language made by translation under the responsibility of a CEN and CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN and CENELEC members are the national standards bodies and national elect

21、rotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Sl

22、ovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN/CENELEC All rights of exploitation in any form and by any means reserved worldwide for CEN national Members and for CENELEC Members. Ref. No. EN 16602-70

23、-30:2014 E EN 16602-70-30:2014 (E) 2 Table of contents Foreword 5 1 Scope . 6 2 Normative references . 8 3 Terms, definitions and abbreviated terms 9 3.1 Terms defined in other standards . 9 3.2 Terms specific to the present standard . 9 3.3 Abbreviated terms. 10 4 Principles 11 5 Requirements 12 5.

24、1 Preparatory conditions 12 5.1.1 Hazards, health and safety precautions 12 5.1.2 Facilities 12 5.1.3 Tools and equipment . 13 5.1.4 Configuration of process and workpiece 15 5.1.5 Wire-wrap process certification . 16 5.1.6 Requirements for new combinations of wire-wrap . 16 5.2 Material selection 1

25、7 5.2.1 Wire 17 5.2.2 Terminal post 19 5.3 Wire-wrap operation . 22 5.3.1 Preparation for wire-wrapping . 22 5.3.2 Process and criteria 22 5.3.3 Number of turns on terminal post 24 5.3.4 Wire routing. 25 5.3.5 Rework 25 5.4 Test methods 26 5.4.1 General . 26 5.4.2 Stripping force . 26 5.4.3 Unwrappi

26、ng test 27 DIN EN 16602-70-30:2015-07 EN 16602-70-30:2014 (E) 3 5.4.4 Connection resistance . 27 5.4.5 Gas-tightness test . 28 5.4.6 Metallography . 28 5.4.7 Records of tests 29 5.5 Workmanship and acceptance criteria 29 5.5.1 Visual inspection . 29 5.5.2 Replacement and rework 30 5.5.3 Performance

27、tests . 31 5.6 Quality assurance . 32 5.6.1 General . 32 5.6.2 Traceability . 32 5.6.3 Data 33 5.6.4 Nonconformance . 33 5.6.5 Calibration . 35 5.6.6 Workmanship standards 35 5.6.7 Operator and inspector training and certification . 35 5.6.8 Inspections 36 5.7 Document requirements 37 Annex A (infor

28、mative) Procedure for wire-rapping 38 Bibliography . 46 Figures Figure 1-1: Single wire-wrapped connection to square terminal and reference corner 7 Figure 5-1: Minimum wrapping length on terminal post for each wire gauge . 21 Figure 5-2: Terminal post dimensions over minimum wrapping length for eac

29、h terminal size 21 Figure 5-3: Position and regularity of wrap connection . 24 Figure 5-4: Wire-wrap rejection criteria which require reworking of the connection . 31 Figure 5-5: Guide to quality assurance during wire wrapping 34 Figure 5-6: Guide to quality assurance during wire wrapping 34 Figure

30、A-1 : Examples of approved wire-wrapping tools . 39 Figure A-2 : Wire-wrap connection process 40 Figure A-3 : Hand unwrapping tools . 41 Figure A-4 : Example of a daily process control sheet for test samples 43 Figure A-5 : Stripping force test fixture . 44 Figure A-6 : Connection resistance test 44

31、 Figure A-7 : Typical cross-section of wire-wrap (64) . 45 DIN EN 16602-70-30:2015-07 EN 16602-70-30:2014 (E) 4 Figure A-8 : Gas-tightness test result . 45 Tables Table 5-1: Wire size to terminal post combinations . 22 Table 5-2: Minimum number of wire turns on terminal post 25 Table 5-3: Minimum st

32、ripping force 27 Table 5-4: Test current for connection resistance . 28 DIN EN 16602-70-30:2015-07 EN 16602-70-30:2014 (E) 5 Foreword This document (EN 16602-70-30:2014) has been prepared by Technical Committee CEN/CLC/TC 5 “Space”, the secretariat of which is held by DIN. This standard (EN 16602-70

33、-30:2014) originates from ECSS-Q-ST-70-30C. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2015, and conflicting national standards shall be withdrawn at the latest by April 2015. Attention

34、 is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 50389:2005. This document has been prepared under a mandate given t

35、o CEN by the European Commission and the European Free Trade Association. This document has been developed to cover specifically space systems and has therefore precedence over any EN covering the same scope but with a wider domain of applicability (e.g. : aerospace). According to the CEN-CENELEC In

36、ternal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland,

37、 Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 16602-70-30:2015-07 EN 16602-70-30:2014 (E) 6 1 Scope This Standard specifies requirements for preparing and as

38、sembling parts to be joined by wire wrapping, as well as the selection, calibration, use and certification of wire wrapping tools. The covered wire-wrapped connections are illustrated in Figure 1-1. This type of connection is similar to “Class A preferred” or “modified” connection detailed in MIL-ST

39、D-1130, and NASA NHB 5300.4(3H). Only previously tested and qualified wire-wrapped connections are covered by this Standard, which includes four wire sizes from 24 AWG to 30 AWG, and three terminal post sizes up to 1,78 mm maximum diagonal. A step-by step procedure is covered in the informative Anne

40、x A. The use of heavier gauge wire and larger terminals is not generally prohibited, but it is considered unlikely that for such dimensions the method of wire-wrapping would be chosen as the electrical interconnection technique. Instead it is assumed that wire larger than 24 AWG will be multi-strand

41、ed and terminated by soldering in conformance with ECSS-Q-ST-70-08, or by crimping in conformance with ECSS-Q-ST-70-26. Training and certification requirements for operators and inspectors are defined in clause 5.6.7 and in ECSS-Q-ST-20. With effect from the date of approval, this Standard announces

42、 the adoption of the external document on a restricted basis for use in the European Cooperation for Space Standardization (ECSS) system. This standard may be tailored for the specific characteristic and constraints of a space project in conformance with ECSS-S-ST-00. DIN EN 16602-70-30:2015-07 EN 1

43、6602-70-30:2014 (E) 7 Terminal post End tail Uninsulated wire turns Insulated wire Reference corner (and at 1 below) 1 2 3 1 2 3 4 Shows either 3 or 4 corners of contact of insulation minimum turn of insulated wire Figure 1-1: Single wire-wrapped connection to square terminal and reference corner DI

44、N EN 16602-70-30:2015-07 EN 16602-70-30:2014 (E) 8 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this ECSS Standard. For dated references, subsequent amendments to, or revisions of any of these publications

45、 do not apply. However, parties to agreements based on this ECSS Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references the latest edition of the publication referred to applies. EN reference Refe

46、rence in text Title EN 16601-00-01 ECSS-S-ST-00-01 ECSS system Glossary of terms EN 16602-20 ECSS-Q-ST-20 Space product assurance Quality assurance EN 16602-70-02 ECSS-Q-ST-70-02 Space product assurance Thermal vacuum outgassing test for the screening of space materials EN 16602-70-38 ECSS-Q-ST-70-3

47、8 Space product assurance High-reliability soldering for surface-mount and mixed technology ESSCC Generic specification 3903 Solid wires, electrical 350V, for wire wrapping DIN EN 16602-70-30:2015-07 EN 16602-70-30:2014 (E) 9 3 Terms, definitions and abbreviated terms 3.1 Terms defined in other stan

48、dards For the purpose of this Standard, the terms and definitions from ECSS-S-ST-00-01 and ECSS-Q-ST-70-38 apply. In particular from ECSS-Q-ST-70-38 the following term: process identification document (PID) NOTE The content of the PID is specified in ECSS-Q-ST-70-38. 3.2 Terms specific to the presen

49、t standard 3.2.1 a turn of wire a wrap consisting of one complete single helical ring of wire wrapped 360 degrees around the terminal post, touching all four corners of the post. NOTE For the purpose of counting turns, the number of times the wrapped wire passes and intercepts the reference edge of the terminal post after the first intercept of uninsulated wire and terminal post, constitutes the number of turns of uninsulated wire in the connection. 3.2.2 end tail end of the last turn of