DIN EN 16643-2016 Rubber and plastics hoses and hose assemblies - Non-bonded fluoroplastic lined (e g PTFE) hoses and hose assemblies for liquid and gaseous chemicals - Specificati.pdf

1、November 2016 English price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.040.70!%q8“2587821www.din.de

2、DIN EN 16643Rubber and plastics hoses and hose assemblies Nonbonded fluoroplastic lined (e. g. PTFE) hoses and hose assemblies for liquid and gaseous chemicals Specification;English version EN 16643:2016,English translation of DIN EN 16643:2016-11Gummi und Kunststoffschluche und schlauchleitungen Fl

3、uorkunststoffbeschichtete (z. B. PTFE) NichtVerbundschluche und schlauchleitungen fr flssige und gasfrmige Chemikalien Anforderungen;Englische Fassung EN 16643:2016,Englische bersetzung von DIN EN 16643:2016-11Tuyaux et flexibles en caoutchouc et en matires plastiques Tuyaux nonlis revtus de fluorop

4、lastique (par exemple PTFE) pour substances chimiques liquides ou gazeuses Spcifications;Version anglaise EN 16643:2016,Traduction anglaise de DIN EN 16643:2016-11SupersedesDIN 260551:201009www.beuth.deDocument comprises 45 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-languag

5、e original shall be considered authoritative.11.16 DIN EN 16643:2016-11 2 A comma is used as the decimal marker. National foreword This document (EN 16643:2016) has been prepared by Technical Committee CEN/TC 218 “Rubber and plastics hoses and hose assemblies (Secretariat: BSI, United Kingdom). The

6、responsible German body involved in its preparation was DIN-Normenausschuss Tankanlagen (DIN Standards Committee Tank Installations), Working Committee NA 104-02-01 AA Schlauchleitungen. The DIN Standard corresponding to the International Standard referred to in this document is as follows: ISO 1817

7、 DIN ISO 1817 Amendments This standard differs from DIN 26055-1:2010-09 as follows: a) the structure of DIN 26055-1:2010-09 has been adopted in this standard without modifications; b) the standard has been editorially revised. Previous editions DIN 26055-1: 2010-09 National Annex NA (informative) Bi

8、bliography DIN ISO 1817, Rubber, vulcanized or thermoplastic Determination of the effect of liquids EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16643 August 2016 ICS 23.040.70 English Version Rubber and plastics hoses and hose assemblies - Non-bonded fluoroplastic lined (e.g. PTFE) hoses an

9、d hose assemblies for liquid and gaseous chemicals - SpecificationTuyaux et flexibles en caoutchouc et en matires plastiques - Tuyaux non-lis revtus de fluoroplastique (par exemple PTFE) pour substances chimiques liquides ou gazeuses - Spcifications Gummi- und Kunststoffschluche und -schlauchleitung

10、en - Fluorkunststoffbeschichtete (z. B. PTFE) Nicht-Verbundschluche und -schlauchleitungen fr flssige und gasfrmige Chemikalien - Anforderungen This European Standard was approved by CEN on 15 June 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the co

11、nditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exi

12、sts in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national st

13、andards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia,

14、Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reser

15、ved worldwide for CEN national Members. Ref. No. EN 16643:2016 E2 Contents Page European foreword . 5 Introduction 6 1 Scope 7 2 Normative References . 7 3 Terms and definitions . 8 4 Classification . 8 5 Hose assembly designs 9 6 Materials and construction 9 6.1 General 9 6.2 Lining . 9 6.3 Helix w

16、ire (optional) 9 6.4 Electrical bonding wires (optional) 9 6.5 Braid reinforcement 9 6.6 Cover (optional) . 9 7 Dimensions and tolerances 10 7.1 Diameters, thickness, bend radii, resistance to vacuum and lowest permitted maximum working pressure requirements . 10 7.2 Concentricity 18 7.3 Length of h

17、ose assemblies 18 7.3.1 General . 18 7.3.2 Type SE and Type SC hose assemblies 18 7.3.3 Type C hose assemblies 18 8 Physical properties of materials used for hoses and hose assemblies . 18 8.1 General . 18 8.2 Materials used for the lining 19 8.3 Materials used for the helix wire 19 8.4 Materials us

18、ed for the electrical bonding wires . 19 8.5 Materials used for the over-braid reinforcement 19 8.6 Materials used for the cover . 20 8.7 Materials used for end fittings and couplings 20 9 Performance requirements of hoses and hose assemblies . 20 10 Electrical properties . 22 10.1 General . 22 10.2

19、 Electrical bonding 22 10.3 Static-dissipative lining and/or static-dissipative cover . 22 11 Frequency of testing 22 12 Type tests 23 13 Test report 23 14 Marking 23 14.1 Hoses . 23 14.2 Hose assemblies 23 EN 16643:2016 (E) DIN EN 16643:2016-11 3 15 Storage and admissible storage time 24 Annex A (n

20、ormative) Test frequency for type tests and routine tests . 25 Annex B (informative) Production acceptance tests . 27 Annex C (normative) Proof pressure test for fluoroplastic lining . 28 Annex D (informative) Couplings and fittings . 29 D.1 General . 29 D.2 Fluoroplastic lined end fittings . 29 Ann

21、ex E (normative) Yield orientation index . 30 Annex F (normative) Weep test 31 F.1 General . 31 F.2 Test pieces . 31 F.3 Apparatus 31 F.4 Test method 31 Annex G (informative) Resistance to chemicals conveyed . 32 Annex H (informative) Permeability to gas 33 H.1 General . 33 H.2 Test pieces . 33 H.3

22、Apparatus 33 H.4 Test method 33 Annex I (normative) Flame resistance test 36 I.1 Test pieces . 36 I.2 Apparatus 36 I.3 Test method 36 Annex J (normative) Hose flexibility - Rolling U test 38 J.1 General . 38 J.2 Test pieces . 38 J.3 Apparatus 38 J.4 Test method 38 Annex K (informative) Environmental

23、 checklist 41 Bibliography . 43 Tables Table 1 Dimension requirements, Type SE lining hoses without and with cover 11 Table 2 Maximum working pressure requirements, Type SE lining hoses without and with cover for two typical braid reinforcements 12 Table 3 Dimension requirements, Type SC lining hose

24、s without and with cover 13 Table 4 Maximum working pressure requirements, Type SC lining hoses without and with cover for three typical braid reinforcements . 14 Table 5 Dimension requirements for manufacturing method 1, Type C lining hoses without and with cover . 15 Table 6 Dimension requirements

25、 for manufacturing method 2, Type C lining hoses without and with cover . 16 EN 16643:2016 (E) DIN EN 16643:2016-11 4 Table 7 Maximum working pressure requirements, Type C lining hoses without and with cover for three typical braid reinforcements 17 Table 8 Physical properties of fluoroplastic linin

26、g . 19 Table 9 Performance requirements of hoses and hose assemblies 21 Table A.1 Test frequency for type tests and routine tests 25 Table B.1 Production acceptance tests 27 Table H.1 Helium test pressures and average helium permeation rates for Type SC hose linings . 34 Table J.1 Rolling U test mov

27、ement 38 Table K.1 Environmental checklist . 42 Figures Figure H.1 Arrangement for helium permeation test 35 Figure I.1 Arrangement for flammability test . 37 Figure J.1 Rolling U test piece . 39 Figure J.2 Typical arrangement of Rolling U test equipment 40 EN 16643:2016 (E) DIN EN 16643:2016-11 5 E

28、uropean foreword This document (EN 16643:2016) has been prepared by Technical Committee CEN/TC 218 “Rubber and plastics hoses and hose assemblies”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical

29、text or by endorsement, at the latest by February 2017, and conflicting national standards shall be withdrawn at the latest by February 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for id

30、entifying any or all such patent rights. Annexes A, C, E, F, I and J are normative. Annexes B, D, G, H and K are informative. WARNING Persons using this European Standard should be familiar with normal laboratory practice. This standard does not purport to address all the safety problems, if any, as

31、sociated with its use. It is the responsibility of the user to establish appropriate health and safety practices and to ensure compliance with any national regulatory conditions. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bo

32、und to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portug

33、al, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. EN 16643:2016 (E) DIN EN 16643:2016-11 6 Introduction This document has been prepared to provide minimum acceptable requirements for the satisfactory performance of non-bonded flexible fluoroplastic lined hos

34、es and hose assemblies with various types of reinforcement, for each chemical substance conveyed. EN 16643:2016 (E) DIN EN 16643:2016-11 7 1 Scope This European Standard specifies requirements for three types of non-bonded fluoroplastic lined hoses and hose assemblies with convoluted or smooth linin

35、gs designed to convey liquid or gaseous chemical substances, hereinafter termed the “chemicals conveyed”. These hoses and hose assemblies can be used for pharmaceutical, biotechnology and industrial applications as detailed in Clause 5. The hose assemblies are intended for use with chemicals conveye

36、d in the temperature range of 70C to +260C and for a working pressure up to 205 bar1). NOTE 1 This standard sets out requirements for these hoses and hose assemblies to ensure that users are not exposed to danger from fire or explosion and that the environment is protected against contamination or d

37、amage. NOTE 2 Other working pressures than those given above can be agreed with the manufacturer provided the physical properties of the hose assembly materials conform to Clause 8, the hose and hose assembly performance requirements conform to Clause 9 and the hose assembly electrical properties co

38、nform to Clause 10. NOTE 3 Other diameters than those given in this standard can be agreed with the manufacturer provided the physical properties of the hose assembly materials conform to Clause 8, the hose and hose assembly performance requirements conform to Clause 9 and the hose assembly electric

39、al properties conform to Clause 10. NOTE 4 This standard also provides guidance on the storage of hose assemblies (Clause 15). NOTE 5 The attention of users is drawn to Annex G concerning the working temperature range which can be affected by the chemical(s) to be conveyed in the hoses and hose asse

40、mblies. NOTE 6 The attention of users is drawn to Annex G concerning the selection of materials for lining, helix wire (if applicable), electrical bonding wire (if applicable), braid reinforcement and cover (if applicable) related to the chemical(s) to be conveyed by the hoses and hose assemblies. 2

41、 Normative References The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendm

42、ents) applies. EN 10088-3:2014, Stainless steels Part 3: Technical delivery conditions for semi-finished products, bars, rods, wire, sections and bright products of corrosion resisting steels for general purposes EN ISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testing (ISO 140

43、2) EN ISO 4671, Rubber and plastics hoses and hose assemblies Methods of measurement of the dimensions of hoses and the lengths of hose assemblies (ISO 4671) EN ISO 7233, Rubber and plastics hoses and hose assemblies Determination of resistance to vacuum (ISO 7233) EN ISO 8031:2009, Rubber and plast

44、ics hoses and hose assemblies Determination of electrical resistance and conductivity (ISO 8031:2009) EN ISO 8330, Rubber and plastics hoses and hose assemblies Vocabulary (ISO 8330) 1) 1 bar = 0,1 MPa. EN 16643:2016 (E) DIN EN 16643:2016-11 8 EN ISO 10619-1, Rubber and plastics hoses and tubing Mea

45、surement of flexibility and stiffness Part 1: Bending tests at ambient temperature (ISO 10619-1) EN ISO 12086-2, Plastics Fluoropolymer dispersions and moulding and extrusion materials Part 2: Preparation of test specimens and determination of properties (ISO 12086-2) ISO 1817, Rubber, vulcanized or

46、 thermoplastic Determination of the effect of liquids 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 8330 and the following apply. NOTE In this document the word “fitting” has been used; this is, in some cases, interchangeable with the word “coup

47、ling”. 3.1 non-bonded hose construction where different layers in the hose wall (e.g. lining, braid reinforcement and cover) are not chemically bonded together 3.2 Grade I hose assembly constructed so that it is electrically insulating e.g. 108 per assembly between end fittings, AND 108 between lini

48、ng and end fittings AND 108 between cover and end fittings 4 Classification Hoses and hose assemblies for this application shall be divided into three types according to how the hose fluoroplastic lining is constructed/formed: Type SE smoothbore (externally smooth): the hose lining is internally and

49、 externally smooth (parallel) in this document referred to as Smoothbore (externally smooth). Type SC smoothbore (externally convoluted): the hose lining is internally smooth and externally convoluted in this document referred to as Smoothbore (externally convoluted). Type C convoluted or corrugated: hose lining is internally and externally convoluted with the convolution running helically to the l