DIN EN 16753-2016 Gas cylinders - Periodic inspection and testing in situ (without dismantling) of refillable seamless steel tubes of water capacity between 150 l and 3 000 l used .pdf

1、September 2016 English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.020.30!%Zr“2555879www.din.d

2、eDIN EN 16753Gas cylinders Periodic inspection and testing, in situ (without dismantling) of refillable seamless steel tubes of water capacity between 150 l and 3 000 l, used for compressed gases;English version EN 16753:2016,English translation of DIN EN 16753:2016-09Gasflaschen Wiederkehrende Insp

3、ektion und Prfung, im Einbauzustand (ohne Demontage), von wiederbefllbaren nahtlosen Groflaschen aus Stahl mit einem Fassungsraum zwischen 150 l und 3 000 l fr verdichtete Gase;Englische Fassung EN 16753:2016,Englische bersetzung von DIN EN 16753:2016-09Bouteilles gaz Contrles et essais priodiques s

4、ur site (sans dmontage) des tubes en acier sans soudure rechargeable dune contenance en eau de 150 l 3 000 l, utiliss pour les gaz comprims;Version anglaise EN 16753:2016,Traduction anglaise de DIN EN 16753:2016-09www.beuth.deDocument comprises 25 pagesDTranslation by DIN-Sprachendienst.In case of d

5、oubt, the German-language original shall be considered authoritative.08.16 DIN EN 16753:2016-09 2 A comma is used as the decimal marker. National foreword This document (EN 16753:2016) has been prepared by Technical Committee CEN/TC 23 “Transportable gas cylinders” (Secretariat: BSI, United Kingdom)

6、. The responsible German body involved in its preparation was DIN-Normenausschuss Druckgasanlagen (DIN Standards Committee Pressurized Gas Installations), Working Committee NA 016-00-03 AA Druckgas-flaschen und Ausrstung, Spiegelausschuss zu CEN/TC 23 und ISO/TC 58. Before applying this standard, us

7、ers of this standard are to verify whether the provisions of laws and regulations have been met, particularly those regarding occupational safety and health. Such provisions take priority over the requirements of this standard; compliance with the latter does not allow for a presumption of conformit

8、y with the relevant occupational safety and health provisions. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16753 June 2016 ICS 23.020.30 English Version Gas cylinders - Periodic inspection and testing, in situ (without dismantling) of refillable seamless steel tubes of water capacity betwee

9、n 150 l and 3 000 l, used for compressed gases Bouteilles gaz - Contrles et essais priodiques sur site (sans dmontage) des tubes en acier sans soudure rechargeables dune contenance en eau de 150 l 3 000 l, utiliss pour les gaz comprims Gasflaschen - Wiederkehrende Inspektion und Prfung, im Einbauzus

10、tand (ohne Demontage), von wiederbefllbaren nahtlosen Groflaschen aus Stahl mit einem Fassungsraum zwischen 150 l und 3 000 l fr verdichtete Gase This European Standard was approved by CEN on 15 April 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the

11、 conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard

12、exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national

13、 standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovaki

14、a, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means r

15、eserved worldwide for CEN national Members. Ref. No. EN 16753:2016 EEN 16753:2016 (E) 2 Contents Page European foreword . 4 Introduction 5 1 Scope 6 2 Normative references 6 3 Terms and definitions . 6 4 Operational principles 7 4.1 General 7 4.2 Pre-inspection site visit 8 4.3 On-site inspection .

16、8 4.3.1 General 8 4.3.2 Visual examination . 9 4.3.3 Acoustic emission testing . 9 4.3.4 Hydraulic testing . 9 4.3.5 Supplementary tests 9 5 NDE personnel qualification 10 6 Marking 10 7 Certification/Report . 10 8 Rendering tubes unserviceable 11 Annex A (normative) Description, evaluation of defec

17、ts and conditions for rejection of refillable seamless steel pressure vessels (tubes) at the time of visual inspection 12 A.1 General . 12 A.2 Physical or material defects . 12 A.3 Corrosion . 12 A.3.1 General . 12 A.3.2 Corrosion types . 13 A.3.3 Rejection criteria 13 Annex B (informative) Procedur

18、e for the examination of refillable seamless steel pressure vessels (tubes) using acoustic emission (AE) techniques . 14 B.1 General . 14 B.2 Equipment 14 B.3 Safety 14 B.4 Method . 15 B.4.1 General . 15 B.4.2 Procedure 15 B.5 Real-time evaluation criteria . 16 B.6 Test report 17 Annex C (informativ

19、e) Recommended time intervals for certain commonly contained gases 19 Annex D (informative) Preinspection site survey checklist / questionnaire 20 D.1 General . 20 D.2 Regulation . 20 D.3 Product . 20 D.3.1 Pressure Vessels (Tubes) 20 DIN EN 16753:2016-09EN 16753:2016 (E) 3 D.3.2 Fittings / Ancillar

20、y items . 20 D.3.3 Supports / Mountings 21 D.4 Installation 21 D.4.1 Suitable access . 21 D.4.2 Test technique . 21 D.5 Risk analysis . 21 Bibliography . 23 DIN EN 16753:2016-09EN 16753:2016 (E) 4 European foreword This document (EN 16753:2016) has been prepared by Technical Committee CEN/TC 23 “Tra

21、nsportable gas cylinders“, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2016, and conflicting national standards shall be withdrawn at the late

22、st by December 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national s

23、tandards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania

24、, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 16753:2016-09EN 16753:2016 (E) 5 Introduction A number of seamless steel pressure vessels designed and manufactured in a similar way as tubes, as

25、 referred to in ADR are used for applications other than the transport of gases, e.g. Ice Breaking Emergency Evacuation Vessels (IBEEV), Diving Support Vessels (DSV), power generation, hospitals, advanced research applications and marine installations such as heave compensation systems on semi-subme

26、rsible drilling rigs, etc. This European Standard is applicable only to seamless steel pressure vessels installed in locations where attempting any removal from their containing superstructure would be hazardous or difficult or where the downtime required to remove the tube would hinder a continuous

27、 operation of a plant or service. This European Standard provides information and procedures for the periodic inspection and testing of such refillable seamless steel vessels (tubes). Many of these vessels installed in various installations are certified by the manufacturer to meet the requirements

28、of EN ISO 11120 and are designed to store compressed and liquefied gases. Other design standards are also in use. An example of a similar approach to that adopted in this standard is that for compressed natural gas (CNG) cylinders installed on-board automobile vehicles which is described in ISO 1907

29、8. This standard is intended to be used under a variety of regulatory regimes. In case of conflict, the applicable regulation takes precedence. DIN EN 16753:2016-09EN 16753:2016 (E) 6 1 Scope This European Standard specifies requirements for using a combination of appropriate in situ (without disman

30、tling), non-destructive examination (NDE) techniques, for example visual examination, acoustic emission testing AT and ultrasonic testing UT when periodically inspecting and testing seamless steel pressure vessels (tubes) with a water capacity between 150 l and 3 000 l, used for compressed and lique

31、fied gases for a further period of service. This European Standard is applicable only to pressure vessels (tubes) installed in locations where attempting any removal from their containing superstructure would be hazardous, or where the downtime required to remove them would hinder a continuous opera

32、tion of a plant or service. This European Standard does not apply to pressure receptacles used for the transport of gases as described under the TPED. This European Standard only applies to pressure vessel (tube) assemblies where the designs permit all necessary inspections stipulated. 2 Normative r

33、eferences The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applie

34、s. EN 1968:2002, Transportable gas cylinders Periodic inspection and testing of seamless steel gas cylinders EN ISO 9712, Non-destructive testing Qualification and certification of NDT personnel (ISO 9712) EN ISO 13769, Gas cylinders Stamp marking (ISO 13769) EN ISO 16148, Gas cylinders Refillable s

35、eamless steel gas cylinders and tubes Acoustic emission examination (AT) and follow-up ultrasonic examination (UT) for periodic inspection and testing (ISO 16148) EN ISO 25760, Gas cylinders Operational procedures for the safe removal of valves from gas cylinders (ISO 25760) ISO 6406:2005, Gas cylin

36、ders Seamless steel gas cylinders Periodic inspection and testing 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 acoustic emission (AE) activity number of bursts (or events if the appropriate conditions are fulfilled) detected during a test

37、or part test 3.2 flow noise acoustic emission events caused by the action of pressurizing the vessel and not by any structural flaws within it Note 1 to entry: This can be reduced by slowing the fill rate and/or filtering out such emissions electronically within the AE recording equipment. DIN EN 16

38、753:2016-09EN 16753:2016 (E) 7 3.3 acoustic emission test pressure maximum pressure at which acoustic testing is performed 3.4 working pressure settled pressure of a compressed gas at a uniform reference temperature of 15 C in a full gas cylinder Note 1 to entry: See EN ISO 10286. 3.5 Kaiser effect

39、absence of detectable acoustic emission until the previous maximum applied load level has been exceeded 4 Operational principles 4.1 General The periodic inspection and test shall comprise a pre-inspection site visit followed by an on-site inspection. The maximum time interval for the periodic inspe

40、ction should be as stipulated in the national regulations for the gas concerned. In the absence of such regulations, the time intervals for the gas concerned are given in Annex C. Where other organizations/institutions stipulate a shorter time interval, this shall be complied with. The applicable ti

41、me interval shall be included in the written scheme of examination. At all times, the safety of all personnel in the vicinity of the installation shall be taken into account. The techniques used to evaluate the tube condition within the installation may include: a) hydraulic pressure testing (see EN

42、 1968); b) acoustic emission testing (see EN ISO 16148); c) internal and external visual examination (see EN 1968); d) ultrasonic thickness survey (see EN 1968); e) ultrasonic flaw detection (see EN 1968); f) magnetic particle testing (see EN ISO 9934-1); g) radiographic testing (see EN ISO 5579); h

43、) eddy current testing (see EN ISO 15548 (all parts); i) hardness testing (see EN ISO 9809-1). At the discretion of the competent person employed for the task, other appropriate test techniques may be used, e.g. dye penetrant. Indication of any anomaly in the tube(s) under test that are revealed at

44、the time of the in situ inspection shall be evaluated using a different technique to be able to quantify (location and frequency) and size any possible imperfection. DIN EN 16753:2016-09EN 16753:2016 (E) 8 4.2 Pre-inspection site visit Prior to any tests taking place, a pre-inspection visit to the s

45、ite of the tube installation shall be undertaken to gather all the necessary information to ensure that an appropriate set of tests are performed for the installation and the suitability of the tube to be examined without dismantling. To ensure that the installation itself and any areas of concern r

46、elated to it are understood, the site owner/operator shall complete a questionnaire before the pre-inspection visit. The pre-inspection visit shall, as a minimum, identify and record: a) the application of the tube to be examined/tested (e.g. submersible, a static storage service offshore or on-shor

47、e, used in a diving application); b) the manufacturing standard/specification of the tube to be examined; c) details of the tube installation including at least: 1) the feasibility of conducting an in situ test at the desired location without dismantling e.g. post hydraulic testing to ensure that al

48、l water can be eliminated (see Annex D); 2) a listing of any applicable local regulations that apply to the in situ installation; 3) the nature of the gas contained; 4) the pressure rating(s) of the tube(s) to be examined; 5) the pipework configuration, and its pressure rating, leading to and from t

49、he tube (if relevant); 6) the type of any valve, pressure control device, ancillary item (e.g. pressure gauge) and their pressure ratings fitted to the tube or its pipework (if relevant); 7) the pressure rating and relief valve setting of the compressor (if relevant); 8) the design characteristics of the pressure vessel (tube) and associated installation to be inspected to withstand the acoustic emission test pressure/hydraulic test pressure; 9)