DIN EN ISO 10417-2005 Petroleum and natural gas industries - Subsurface safety valve systems - Design installation operation and redress (ISO 10417 2004) English version EN ISO 104.pdf

1、Juli 2005DEUTSCHE NORM Normenausschuss Erd l- und Erdgasgewinnung (N G) im DINPreisgruppe 15DIN Deutsches Institut f r Normung e.V. Jede Art der Vervielf ltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut f r Normung e. V., Berlin, gestattet.ICS 75.180.10? E 9570863www.din.de

2、XDIN EN ISO 10417Erd l und Erdgasindustrie UntertageSicherheitsventilsysteme Auslegung, Einbau, Betrieb und Instandsetzung (ISO 10417:2004);Englische Fassung EN ISO 10417:2004Petroleum and natural gas industries Subsurface safety valve systems Design, installation, operation and redress (ISO 10417:2

3、004);English version EN ISO 10417:2004Industries du ptrole et du gaz naturel Systmes de vannes de protection de fond de puits tude, installation, fonctionnement et rparation (ISO 10417:2004);Version anglaise EN ISO 10417:2004Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 Berlinwww.beuth.deG

4、esamtumfang 38 SeitenDIN EN ISO 10417:2005-072Nationales VorwortDiese Europische Norm wurde vom Technischen Komitee CEN/TC 12 Materialien, Ausrstungen undOffshore-Bauwerke fr die Erdl- und Erdgasindustrie (Sekretariat: Frankreich) erstellt. Es handelt sich dabeium die unvernderte bernahme von ISO 10

5、417:2004, erarbeitet vom ISO/TC 67 Materials, equipment andoffshore structures for petroleum, petrochemical and natural gas industries, Subkomitee SC 4 Drilling andproduction equipment. Fr Deutschland war der Normenausschuss Erdl- und Erdgasgewinnung (NG),Arbeitskreis 12/67 AK 4 Bohr- und Frdereinri

6、chtungen, beteiligt.Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 13/1983 nur dieenglische Originalfassung der ISO-Norm.EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 10417July 2004ICS 75.180.10English versionPetroleum and natural gas industries Subsurface saf

7、ety valvesystems Design, installation, operation and redress(ISO 10417:2004)Industries du ptrole et du gaz naturel Systmes devannes de protection de fond de puits tude, installation,fonctionnement et rparation (ISO 10417:2004)Erdl- und Erdgasindustrie Untertage-Sicherheitsventilsysteme Auslegung, Ei

8、nbau, Betrieb undInstandsetzung (ISO 10417:2004)This European Standard was approved by CEN on 7 June 2004.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration

9、. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationun

10、der the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Icel

11、and, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36

12、B-1050 Brussels 2004 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 10417:2004: EEN ISO 10417:2004 (E)2Contents PageForeword . 4Endorsement notice. 4Introduction 51 Scope 62 Normative references . 63 Terms and definitions. 64 Ab

13、breviated terms. 95 System configuration . 95.1 General. 95.2 System requirements 115.2.1 General. 115.2.2 Installation . 115.2.3 System test 135.2.4 System quality. 145.3 Equipment requirements 155.3.1 Selection 155.3.2 Handling. 175.3.3 Redress 175.4 Documentation and data control. 185.4.1 General

14、. 185.4.2 Retained documentation 185.4.3 SSSV redress documentation 195.4.4 Failure reporting documentation. 19Annex A (normative) SSSV Redress report (minimum data requirements). 20A.1 General data. 20A.2 Redress test summary 20A.2.1 SCSSVs 20A.2.2 SSCSVs 20Annex B (informative) Installation.21B.1

15、General. 21B.2 Surface-controlled subsurface safety valve. 21B.2.1 Control line Single completion 21B.2.2 Control line Multiple completions. 22B.3 Surface control system 22B.4 Subsurface-controlled subsurface safety valves Application to multiple and singlecompletions . 23Annex C (informative) Opera

16、tions. 24C.1 General. 24C.2 Operation and testing . 24C.3 Recommendations and required documentation 24C.4 Review and responsibilities of ESD system testing 25C.5 Important information on system shutdown 25Annex D (informative) Sizing of subsurface-controlled safety valves 26D.1 General. 26D.2 Veloc

17、ity-type SSCSV. 26D.3 Low-tubing-pressure-type SSCSV. 27D.3.1 General. 27D.3.2 Flowing oil and gas wells. 27D.3.3 Gas-lift oil wells. 28EN ISO 10417:2004 (E)3PageAnnex E (informative) SSSV Testing 31E.1 Procedure for testing installed surface-controlled subsurface safety valves Standarddepth 31E.2 T

18、est procedure for installed surface-controlled subsurface safety valves Deepwaterinstallations . 32E.3 Test procedure for installed subsurface-controlled subsurface safety valves 33Annex F (normative) Failure reporting. 34F.1 Failure reporting . 34F.2 Minimum information . 34Bibliography . 36EN ISO

19、10417:2004 (E)4ForewordThis document (EN ISO 10417:2004) has been prepared by Technical Committee ISO/TC 67 “Materials,equipment and offshore structures for petroleum and natural gas industries“ in collaboration with TechnicalCommittee CEN/TC 12 “Materials, equipment and offshore structures for petr

20、oleum and natural gasindustries“, the secretariat of which is held by AFNOR.This European Standard shall be given the status of a national standard, either by publication of an identicaltext or by endorsement, at the latest by January 2005, and conflicting national standards shall be withdrawn atthe

21、 latest by January 2005.According to the CEN/CENELEC Internal Regulations, the national standards organizations of the followingcountries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic,Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Irel

22、and, Italy, Latvia, Lithuania,Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerlandand United Kingdom.Endorsement noticeThe text of ISO 10417:2004 has been approved by CEN as EN ISO 10417:2004 without any modifications.EN ISO 10417:2004 (E)5Introduc

23、tionThis International Standard has been developed by users/purchasers and suppliers/manufacturers ofsubsurface safety valve (SSSV) equipment intended for use in the petroleum and natural gas industryworldwide. This International Standard is intended to give requirements and information to both part

24、ies on thedesign, operation, installation and testing of subsurface safety valve system equipment and also thestorage/transport, maintenance, and redress of the SSSV equipment.Users of this International Standard should be aware that further or differing requirements might be needed forindividual in

25、stallations, storage/transport and maintenance. This International Standard is not intended toinhibit the user/purchaser from accepting alternative engineering solutions. This may be particularly applicablewhere there is innovative or developing well-completion technology.EN ISO 10417:2004 (E)61 Sco

26、peThis International Standard establishes requirements and provides guidelines for configuration, installation,test, operation and documentation of subsurface safety valve (SSSV) systems. In addition, this InternationalStandard establishes requirements and provides guidelines for selection, handling

27、, redress anddocumentation of SSSV downhole production equipment.This International Standard is not applicable to repair activities.NOTE ISO 10432 provides requirements for SSSV equipment repair.2 Normative referencesThe following referenced documents are indispensable for the application of this do

28、cument. For datedreferences, only the edition cited applies. For undated references, the latest edition of the referenceddocument (including any amendments) applies.ISO 9000, Quality management systems Fundamentals and vocabularyISO 9712, Non-destructive testing Qualification and certification of pe

29、rsonnelISO 10432:1), Petroleum and natural gas industries Downhole equipment Subsurface safety valveequipmentISO 16070, Petroleum and natural gas industries Downhole equipment Lock mandrels and landingnipplesANSI/NCSL Z 540-1, Calibration Calibration Laboratories and Measuring and Test Equipment Gen

30、eralRequirements3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 9000 and the following apply.3.1control lineconduit utilized to transmit control signals to SCSSVs3.2emergency shutdown systemsystem of stations which, when activated, initiate facility s

31、hutdown3.3equalizing featureSSSV mechanism which permits the well pressure to bypass the SCSSV closure mechanism3.4fail-safe devicedevice which, upon loss of the control medium, automatically shifts to a safe position3.5fail-safe setting depthmaximum true vertical depth at which an SCSSV can be set

32、and closed under worst-case hydrostaticconditions1) To be published.EN ISO 10417:2004 (E)73.6maintenanceservice operations performed on SSSV system equipment as part of routine operations3.7manufacturerprincipal agent in the design, fabrication and furnishing of original SSSV system equipment3.8oper

33、ating manualpublication issued by the manufacturer, which contains detailed data and instructions related to the design,installation, operation and maintenance of SSSV system equipment3.9operatoruser of SSSV system equipmentISO 104323.10orificedesigned restriction which causes the pressure drop in v

34、elocity-type SSCSVs3.11packagingenclosure(s) of sufficient structural integrity to protect contents from damage or contamination, includingimpacts and environmental conditions encountered during the various phases of transport3.12qualified partpart manufactured under a recognized quality assurance p

35、rogramme and, in the case of replacement,produced to meet or exceed the performance of the original part produced by the original equipmentmanufacturer (OEM)NOTE ISO 9001 is an example of a recognized quality assurance programme.3.13qualified personnelpersonnel with characteristics or abilities, gai

36、ned through training and/or experience as measured againstestablished requirements, standards or tests, that enable the individual to perform a required function3.14redressany activity involving the replacement of qualified parts (3.12) within the limits described in 5.3.33.15repairany activity beyo

37、nd the scope of redress that includes disassembly, re-assembly and testing, with or withoutthe replacement of qualified parts, and may include machining, welding, heat-treating or other manufacturingoperations, that restores the equipment to its original performance3.16safety valve landing nippleany

38、 receptacle containing a profile designed for the installation of an SSSV lock mandrelNOTE It may be ported for communication to an outside source for SSSV operation.3.17safety valve lock mandrelretention device used for SSSV equipmentEN ISO 10417:2004 (E)83.18self-equalizing featureSCSSV mechanism

39、which, on initiation of opening sequence of the SSSV, permits the well pressure toautomatically bypass the SCSSV closure mechanism3.19storageact of retaining SSSV system equipment without damage or contamination, after processing is completed andprior to or after field use, including the transport p

40、rocess3.20SSSV system equipmentcomponents which include the surface-control system (3.2.4), control line (3.1), SSSV (3.23), safety valvelock (3.17), safety valve landing nipple (3.16), flow couplings and other downhole control components3.21surface-controlled subsurface safety valveSCSSVSSSV contro

41、lled from the surface by hydraulic, electrical, mechanical or other means3.22subsurface-controlled subsurface safety valveSSCSVSSSV actuated by the characteristics of the well itselfNOTE These devices are usually actuated by the differential pressure through the SSCSV (velocity type) or by tubingpre

42、ssure at the SSCSV (high or low pressure type).3.23subsurface safety valveSSSVdevice whose design function is to prevent uncontrolled well flow when closedNOTE These devices can be installed and retrieved by wireline or pump-down methods (wireline-retrievable) or bean integral part of the tubing str

43、ing (tubing-retrievable).ISO 104323.24surface control systemsurface equipment including manifolding, sensors, and power source to control the SCSSV3.25surface safety valveSSVautomatic wellhead valve assembly which closes upon loss of power supplyNOTE Where used in this International Standard, the te

44、rm is understood to include an SSV valve and SSV actuator.ISO 104233.26transportactions required to ship SSSV system equipment from one geographic location to another3.27underwater safety valveUSVautomatic valve assembly (installed at an underwater wellhead location) which will close upon loss of po

45、wersupplyNOTE Where used in this International Standard, the term is understood to include a USV valve and USV actuator.ISO 10423EN ISO 10417:2004 (E)93.28well test ratestabilized rate at which the well is produced on a routine basis4 Abbreviated termsESD emergency shut-downFSSD fail-safe setting de

46、pthNDE non-destructive examinationOEM original equipment manufacturerSCSSV surface-controlled subsurface safety valveSDV shutdown valveSSCSV subsurface-controlled subsurface safety valveSSSV subsurface safety valveSSV surface safety valveSVLN safety valve landing nippleTFL through flow lineTRSV tubi

47、ng-retrievable safety valveTR-SCSSV tubing-retrievable surface-controlled subsurface safety valveUSV underwater safety valve5 System configuration5.1 GeneralSubsurface safety valve systems are provided for the prevention of uncontrolled well flow when actuated.They include SCSSVs and SSCSVs, which a

48、re positioned below the wellhead and below ground level/mudlineand are installed/retrieved by tubing, wireline, and TFL and their control systems (see Figure 1).EN ISO 10417:2004 (E)101 fusible plugs 10 hydraulic/pneumatic pressure to master valve2 ESD pressure line 207 kPa to 345 kPa (30 psi to 50

49、psi) 11 hydraulic pressure line to SCSSV3 hydraulic/pneumatic pressure line to wing valve 12 manual remote emergency shutdown station4 high pilot signal 13 supply line5 low pilot signal 14 flowline scrubber assembly6 pilot box 15 hydraulic pressure line to the SCSSV7 wing SSV hydraulic or pneumatic actuator 16 hydraulic/pneumatic control panel8 master SSV hydraulic or pneumatic actuator 17 surface-controlled subsurface safety valve (SCSSV)9 supply to pilots 172 kPa (25 psi)Figure 1 Example: Surface-