DIN EN ISO 10418-2005 Petroleum and natural gas industries - Offshore production installations - Analysis design installation and testing of basic surface process safety systems (I.pdf

1、Juli 2005DEUTSCHE NORM Normenausschuss Erd l- und Erdgasgewinnung (N G) im DINPreisgruppe 30DIN Deutsches Institut f r Normung e.V. Jede Art der Vervielf ltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut f r Normung e. V., Berlin, gestattet.ICS 75.180.109 9510823www.din.deXD

2、IN EN ISO 10418Erd l und Erdgasindustrie Offshore Produktionsanlagen Analyse, Auslegung, Installation und Pr fung von grundlegenden Sicherheitssystemen von Verfahren oberhalb der Wasseroberfl che (ISO 10418:2003);Englische Fassung EN ISO 10418:2003Petroleum and natural gas industries Offshore produc

3、tion installations Basic surface process safety systems (ISO 10418:2003);English version EN ISO 10418:2003Industries du ptrole et du gaz naturel Platesformes de production en mer Analyse, conception, installation et essais des systmes essentiels de scurit de surface (ISO 10418:2003);Version anglaise

4、 EN ISO 10418:2003Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 Berlinwww.beuth.deGesamtumfang 114 SeitenB55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 DIN EN ISO 10418:2005-072Nationales VorwortDiese Europische Norm wurde vom Technischen Komitee CEN/TC 12 Materialien

5、, Ausrstungen undOffshore-Bauwerke fr die Erdl-, petrochemische- und Erdgasindustrie (Sekretariat: Frankreich) erstellt. Eshandelt sich dabei um die unvernderte bernahme von ISO 10418:2003, erarbeitet vom ISO/TC 67Materials, equipment and offshore structures for petroleum, petrochemical and natural

6、gas industries,Subkomitee SC 6 Processing equipment and systems (Sekretariat: Frankreich), zu welchem die nationaleZuarbeit beim NAM im DIN liegt.Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 13/1983 nur dieenglische Originalfassung der ISO-Norm.B55EB1B3E14C22109E918

7、E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 10418October 2003ICS 75.180.10English versionPetroleum and natural gas industries Offshore productioninstallations Basic surface process safety systems(ISO 10418:2003)Industries du ptrole et du gaz

8、naturel Plates-formes deproduction en mer Analyse, conception, installation etessais des systmes essentiels de scurit de surface(ISO 10418:2003)Erdl- und Erdgasindustrie Offshore Produktionsanlagen Analyse, Auslegung, Installation und Prfung vongrundlegenden Sicherheitssystemen von Verfahrenoberhalb

9、 der Wasseroberflche (ISO 10418:2003)This European Standard was approved by CEN on 3 October 2003.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-

10、date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the re

11、sponsibility of a CEN member into its own language and notified to the Management Centre has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Hungary, Iceland, Ireland, Italy, Luxembou

12、rg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and UnitedKingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2003 CEN All rights of exploitation in any form an

13、d by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 10418:2003 EB55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 10418:2003 (E)2Contents PageForeword . 31 Endorsement notice 3Introduction 41 Scope 72 Normative references . 73 Terms, definitions and ab

14、breviated terms 74 Symbols and identification for protection devices 145 Safety analysis concepts . 156 Process safety system design. 19Annex A (informative) Component identification and safety device symbols . 26Annex B (informative) Analysis using tables, checklists and functional evaluation chart

15、s 31Annex C (informative) Examples of safety analysis flow diagram and safety analysis functionevaluation (SAFE) chart 77Annex D (informative) Support systems 90Annex E (informative) Bypassing and annunciation. 98Annex F (informative) Toxic gases . 100Annex G (informative) Typical testing and report

16、ing procedures . 104Bibliography . 112B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 10418:2003 (E)3ForewordThis document (EN ISO 10418:2003) has been prepared by Technical Committee ISO/TC 67 “Materials,equipment and offshore structures for petroleum and natural gas ind

17、ustries“ in collaboration with TechnicalCommittee CEN/TC 12 “Materials, equipment and offshore structures for petroleum and natural gasindustries“, the secretariat of which is held by AFNOR.This European Standard shall be given the status of a national standard, either by publication of an identical

18、text or by endorsement, at the latest by April 2004, and conflicting national standards shall be withdrawn at thelatest by April 2004.According to the CEN/CENELEC Internal Regulations, the national standards organizations of the followingcountries are bound to implement this European Standard: Austr

19、ia, Belgium, Czech Republic, Denmark,Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands,Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom.Endorsement noticeThe text of ISO 10418:2003 has been approved by CEN as EN ISO 10418:

20、2003 without any modifications.B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 10418:2003 (E)4IntroductionEffective management systems are required to address the health and safety aspects of the activitiesundertaken by all companies associated with the offshore recovery

21、of hydrocarbons1). These managementsystems should be applied to all stages in the life cycle of an installation and to all related activities. Such amanagement system, which has been developed for environmental issues, is described in ISO 140014andthe principles contained in this International Stand

22、ard can also be applied to issues relating to health andsafety.One key element of effective management systems is a systematic approach to the identification of hazardsand the assessment of the risk in order to provide information to aid decision-making on the need to introducerisk-reduction measure

23、s.Risk reduction is an important component of risk management, and the selection of risk-reduction measureswill predominantly entail the use of sound engineering judgement. However, such judgements may need to besupplemented by recognition of the particular circumstances, which may require variation

24、 to past practicesand previously applied codes and standards.Risk-reduction measures should include those to prevent incidents (i.e. reducing the probability ofoccurrence), to control incidents (i.e. limit the extent and duration of a hazardous event) and to mitigate theeffects (i.e. reducing the co

25、nsequences). Preventative measures such as using inherently safer designs andensuring asset integrity should be emphasized wherever practicable. Measures to recover from incidentsshould be provided based on risk assessment and should be developed taking into account possible failuresof the control a

26、nd mitigation measures. Based on the results of the evaluation, detailed health, safety andenvironmental objectives and functional requirements should be set at appropriate levels.The level and extent of hazard identification and risk assessment activities will vary depending on the scale ofthe inst

27、allation and the stage in the installation life cycle when the identification and assessment process isundertaken. For example:Gbe complex installations, e.g. a large production platform incorporating complex facilities, drilling modulesand large accommodation modules, are likely to require detailed

28、 studies to address hazardous eventssuch as fires, explosions, ship collisions, structural damage, etc.;Gbe for simpler installations, e.g. a wellhead platform with limited process facilities, it may be possible to relyon application of recognized codes and standards as a suitable base which reflect

29、s industry experiencefor this type of facility;Gbe for installations which are a repeat of earlier designs, evaluations undertaken for the original design maybe deemed sufficient to determine the measures needed to manage hazardous events;Gbe for installations in the early design phases, the evaluat

30、ions will necessarily be less detailed than thoseundertaken during later design phases and will focus on design issues rather than management andprocedural aspects. Any design criteria developed during these early stages will need to be verified oncethe installation is operational.Hazard identificat

31、ion and risk assessment activities may need to be reviewed and updated if significant newissues are identified or if there is significant change to the installation. The above is general and applies to allhazards and potentially hazardous events.1) For example, operators should have an effective man

32、agement system. Contractors should have either their ownmanagement system or conduct their activities consistently with the operators management system.B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 10418:2003 (E)5Process protection system is a term used to describe the

33、equipment provided to prevent, mitigate or controlundesirable events in process equipment, and includes relief systems, instrumentation for alarm andshutdown, and emergency support systems. Process protection systems should be provided based on anevaluation that takes into account undesirable events

34、 that may pose a safety risk. The results of theevaluation process and the decisions taken with respect to the need for process protection systems should befully recorded.If an installation and the associated process systems are sufficiently well understood, it is possible to usecodes and standards

35、as the basis for the hazard identification and risk assessment activities that underpin theselection of the required process protection systems. The content of this International Standard is designed tobe used for such applications and has been derived from the methods contained in API RP 14C8that h

36、aveproven to be effective for many years. Alternative methods of evaluation may be used, for example based onthe structured review techniques described in ISO 17776. Having undertaken an appropriate evaluation, theselection of equipment to use may be based on a combination of the traditional prescri

37、ptive approach and newstandards that are more risk based.Particular requirements for the control and mitigation of fires and explosions on offshore installations are givenin ISO 13702. General requirements for fire and gas and emergency shutdown (ESD) systems are alsoincluded in ISO 13702.This Inter

38、national Standard and ISO 13702 reference new standards on functional safety of instrumentedsystems. This International Standard refers to IEC 61511-1, which is the process sector implementation of thegeneric standard IEC 61508 that is referred to in ISO 13702. The relationship between the standards

39、 referredto above is presented in Figure 1.The approach described in this International Standard should be applied in an iterative way. As designproceeds, consideration should be given as to whether any new hazards are introduced and whether any newrisk-reduction measures need to be introduced.It sh

40、ould be recognized that the design, analysis and testing techniques described in this InternationalStandard have been developed bearing in mind the typical installations now in use. Due consideration shouldtherefore be given during the development of process protection systems to the size of the ins

41、tallation, thecomplexity of the process facilities, the complexity and diversity of the protection equipment and the manninglevels required. New and innovative technology may require new approaches.This International Standard has been prepared primarily to assist in the development of new installati

42、ons, andas such it may not be appropriate to apply some of the requirements to existing installations. Retrospectiveapplication of this International Standard should only be undertaken if it is reasonable to do so. During theplanning of a major modification to an installation, there may be more oppo

43、rtunity to implement therequirements and a careful review of this International Standard should be undertaken to determine thoseclauses which can be adopted during the modification.B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 10418:2003 (E)6Key1 Tools and techniques fo

44、r systematic hazard identification and risk analysis2 Requirements for instrument systems used for sole or secondary protection3 For safety integrity requirements for fire and gas and emergency shutdown systems4 Requirements for fire and explosion strategy and support systems5 Requirements for instr

45、ument products used for safety that have not been proven by prior useFigure 1 Relationship between offshore-relevant standardsB55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 10418:2003 (E)71 ScopeThis International Standard provides objectives, functional requirements and guidelines for techniques for theanalysis, design and testing of surface process safety systems for offshore installations for the recovery ofhydrocarbon resources. T