DIN EN ISO 10438-1-2010 Petroleum petrochemical and natural gas industries - Lubrication shaft-sealing and control-oil systems and auxiliaries - Part 1 General requirements (ISO 10.pdf

1、August 2010DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINNormenausschuss Maschinenbau (NAM) im DINPreisgruppe 26DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestatt

2、et.ICS 75.180.20!$iEnglische Fassung EN ISO 10438-1:2007, mit CD-ROMPetroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 1: General requirements (ISO 10438-1:2007);English version EN ISO 10438-1:2007, with CD-ROMIndustries du ptr

3、ole, de la ptrochimie et du gaz naturel Systmes de lubrification, systmes dtanchit, systmes dhuile de rgulation et leursauxiliaires Partie 1: Exigences gnrales (ISO 10438-1:2007);Version anglaise EN ISO 10438-1:2007, avec CD-ROMAlleinverkauf der Normen durch Beuth Verlag GmbH, 10772 BerlinErsatz frD

4、IN EN ISO 10438-1:2008-07www.beuth.deGesamtumfang 68 SeitenDIN EN ISO 10438-1:2010-08 Nationales Vorwort Dieses Dokument (EN ISO 10438-1:2007) wurde vom ISO/TC 67 Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, Subkomitee SC 6 Processing equipme

5、nt and systems in Zusammenarbeit mit dem Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie“ (Sekretariat AFNOR, Frankreich) erarbeitet. Fr Deutschland hat hieran der Arbeitsausschuss NA 109-00-01 AA Materialien, Ausrstungen

6、und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie - Spiegelausschuss zu CEN/TC 12 und ISO/TC 67“ im Normenausschuss Erdl- und Erdgasgewinnung (NG) des DIN Deutsches Institut fr Normung e. V. mitgearbeitet. Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschl

7、usses 1/2004 nur die englische Originalfassung der ISO Norm. Diese Norm enthlt neben den gesetzlichen Einheiten auch die Einheiten F“, ft“, gal (galone)“, in (inch)“, NPS“, ppm“ und psi“, die im Deutschen Normenwerk nicht zugelassen sind. Es wird ausdrcklich darauf hingewiesen, dass die Anwendung di

8、eser Einheiten im nationalen amtlichen und geschftlichen Verkehr aufgrund des Gesetzes ber Einheiten im Messwesen nicht zulssig ist. Umrechnung: Nicht-SI-Einheit SI-Einheit Umrechnung F C C = (5/9) (F-32) ft m 1 ft = 0,3048 m gal (galone) l 1 gal = 3,785 l in (inch) mm 1 in = 25,4 mm NPS DN 1 NPS =

9、DN 25 ppm mg/kg 1 ppm = 1 mg/kg psi (psig) kPa 1 psi = 6,894 757 kPa Fr die in diesem Dokument zitierten Internationalen Normen wird im Folgenden auf die entsprechenden Deutschen Normen hingewiesen: ISO 7-1 siehe DIN EN 10226-1 ISO 10434 siehe DIN EN ISO 10434 ISO 13706 siehe DIN EN ISO 13706 ISO 15

10、761 siehe DIN EN ISO 15761 ISO 16812 siehe DIN EN ISO 16812 ISO 10438 Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries besteht aus den folgenden Teilen: Part 1: General requirements Part 2: Special-purpose oil systems Part 3: Gene

11、ral-purpose oil systems Part 4: Self-acting gas seal support systems 2 DIN EN ISO 10438-1:2010-08 nderungen Gegenber DIN EN ISO 10438-1:2005-07 wurden folgende nderungen vorgenommen: a) zu Abschnitt 4.2 wurde eine Begriffsbestimmung zu Design“ (de: Auslegung“) neu eingefgt; b) Anhang B (informativ)

12、bercksichtigt graphische Symbole; c) Anhang E (informativ) mit einer bersicht ber internationale Werkstoffspezifikationen wurde neu aufgenommen; d) Anhang F (informativ) mit Erluterungen zur Befllung von Behltern wurde neu aufgenommen; e) der Norm-Inhalt dieses Teils 1 wurde redaktionell neu geglied

13、ert. Gegenber DIN EN ISO 10438-1:2008-07 wurde folgende Korrektur vorgenommen: f) das Datasheet aus dem informativen Anhang A Datasheets“ wird auf einer extra CD-Rom zur Verfgung gestellt. Frhere Ausgaben DIN EN ISO 10438-1: 2005-07, 2008-07 3 DIN EN ISO 10438-1:2010-08 4 Nationaler Anhang NA (infor

14、mativ) Literaturhinweise DIN EN 10226-1, Rohrgewinde fr im Gewinde dichtende Verbindungen Teil 1: Kegelige Auengewinde und zylindrische Innengewinde Mae, Toleranzen und Bezeichnung DIN EN ISO 10434, Schieber aus Stahl mit geflanschtem Oberteil fr die Erdl-, petrochemische und verwandte Industrien DI

15、N EN ISO 13706, Erdl-, petrochemische und Erdgasindustrie Luftgekhlte Wrmeaustauscher DIN EN ISO 15761, Schieber, Kugel und Rckschlagventile aus Stahl mit Nennweiten DN 100 und kleiner fr die Erdl- und Erdgasindustrie DIN EN ISO 16812, Erdl-, petrochemische und Erdgasindustrie Rohrbndelwrmetauscher

16、EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10438-1 December 2007 ICS 75.180.20 Supersedes EN ISO 10438-1:2003 English Version Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 1: General requirements (ISO 10438-1

17、:2007) Industries du ptrole, de la ptrochimie et du gaz naturel Systmes de lubrification, systmes dtanchit, systmes dhuile de rgulation et leurs auxiliaires Partie 1: Exigences gnrales (ISO 10438-1:2007) Erdl-, petrochemische und Erdgasindustrie Schmierl-, Sperrl- und Regellversorgungsanlagen und Hi

18、lfsanlagen Teil 1: Allgemeine Anforderungen (ISO 10438-1:2007) This European Standard was approved by CEN on 14 December 2007. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard

19、without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other lang

20、uage made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finla

21、nd, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KO

22、MITEE FR NORMUNG Management Centre: rue de Stassart, 36 B- 1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10438-1:2007: EEN ISO 10438-1:2007 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normativ

23、e references 6 3 Terms, abbreviated terms and definitions 7 3.1 Terms and definitions .7 3.2 Abbreviated terms .12 4 General15 4.1 Dimensions and units .15 4.2 Design .15 4.3 System selection15 4.4 Pressure design code .15 4.5 Basic design.15 4.6 Welding .16 4.7 Statutory requirements .16 4.8 Docume

24、ntation requirements.16 5 Piping 16 5.1 General16 5.2 Oil piping 23 5.3 Instrument piping and tubing.23 5.4 Process piping .23 5.5 Intercoolers and aftercoolers .24 6 Instrumentation, control and electrical systems25 6.1 General25 6.2 Alarm, shutdown and control systems .25 6.2.1 General25 6.2.2 Ala

25、rm and shutdown systems26 6.2.3 Alarm and shutdown arrangements 27 6.2.4 Annunciators27 6.3 Instrumentation28 6.3.1 Instrument installation and gauge boards 28 6.3.2 Switches .29 6.3.3 Transmitters .29 6.3.4 Temperature indicators.30 6.3.5 Thermowells.30 6.3.6 Thermocouples and resistance temperatur

26、e detectors 30 6.3.7 Level instruments 30 6.3.8 Pressure indicators .30 6.3.9 Oil sight flow indicators 31 6.3.10 Solenoid valves32 6.3.11 Pressure-limiting valves and pressure safety relief valves 32 6.3.12 Control valves and regulators32 6.4 Electrical systems33 7 Inspection testing, and preparati

27、on for shipment34 7.1 General34 7.2 Inspection .35 7.2.1 General35 7.2.2 Material inspection of pressure vessels and piping systems.35 7.2.3 Mechanical inspection 36 7.3 Testing 37 7.3.1 General37 7.3.2 Hydrostatic test37 7.4 Preparation for shipment 38 DIN EN ISO 10438-1:2010-08 EN ISO 10438-1:2007

28、 (E) 3 Page 8 Vendors data .39 8.1 General .39 8.2 Proposals .40 8.2.1 General .40 8.2.2 Drawings.40 8.2.3 Technical data40 8.2.4 Optional tests.41 8.3 Contract data .41 8.3.1 General .41 8.3.2 Drawings.41 8.3.3 Technical data41 8.3.4 Progress reports42 8.3.5 Parts lists and recommended spares42 8.3

29、.6 Installation, operation, maintenance and technical data manuals.42 Annex A (informative) Datasheets.43 Annex B (informative) Symbols.44 Annex C (informative) Vendor drawing and data requirements (VDDR) .46 Annex D (informative) Oil or gas filter performance and oil-system cleanliness testing50 D.

30、1 General considerations.50 D.2 Filter specifications.50 D.2.1 General characteristics.50 D.2.2 Filter element reliability 50 D.2.3 Water contamination .50 D.2.4 Beta ratio 51 D.2.5 Relative size of particles.52 D.2.6 Dry gas seal filtration53 D.2.7 Filter-holding capacity 54 D.2.8 Standards .54 D.3

31、 System cleanliness testing .58 D.3.1 General58 D.3.2 Special-purpose systems58 D.3.3 General purpose.59 D.3.4 Dry gas seal console testing.59 Annex E (informative) International materials specifications 60 Annex F (informative) Explanation of reservoir levels61 Bibliography63 DIN EN ISO 10438-1:201

32、0-08 EN ISO 10438-1:2007 (E) 4 Foreword This document (EN ISO 10438-1:2007) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshor

33、e structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2008, and conflicting nationa

34、l standards shall be withdrawn at the latest by June 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN

35、 ISO 10438-1:2003. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Icelan

36、d, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10438-1:2007 has been approved by CEN as a EN ISO 10438-1:2007 without any modification.

37、DIN EN ISO 10438-1:2010-08 EN ISO 10438-1:2007 (E) 5 Introduction This part of ISO 10438 was developed jointly with API 614, 5th edition, together with the other three parts of ISO 10438. NOTE API 614 is equivalent to ISO 10438 (all parts). Users of this part of ISO 10438 should be aware that furthe

38、r or differing requirements can be needed for individual applications. This part of ISO 10438 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly appropriate where

39、there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 10438 and provide details. This part of ISO 10438 requires the purchaser to specify certain details and features. A bullet () at the beginning of a clause or

40、 subclause indicates that either a decision is required or further information is to be provided by the purchaser. This information should be indicated on the datasheet(s); otherwise it should be stated in the quotation request or in the order. In this International Standard, United States customary

41、 (USC) units are included in brackets for information. DIN EN ISO 10438-1:2010-08 EN ISO 10438-1:2007 (E) 6 1 Scope This part of ISO 10438 specifies general requirements for lubrication systems, oil-type shaft-sealing systems, dry-gas face-type shaft-sealing systems and control-oil systems for gener

42、al- or special-purpose applications. General-purpose applications are limited to lubrication systems. These systems can serve equipment such as compressors, gears, pumps and drivers. This part of ISO 10438 is intended to be used in conjunction with ISO 10438-2, ISO 10438-3 or ISO 10438-4, as appropr

43、iate. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 7-1, Pipe thread

44、s where pressure-tight joints are made on the threads Part 1: Dimensions, tolerances and designation ISO 10434, Bolted bonnet steel gate valves for the petroleum, petrochemical and allied industries ISO 13706, Petroleum, petrochemical and natural gas industries Air-cooled heat exchangers ISO 15649,

45、Petroleum and natural gas industries Piping ISO 15761, Steel gate, globe and check valves for sizes DN 100 and smaller, for the petroleum and natural gas industries ISO 16812, Petroleum, petrochemical and natural gas industries Shell-and-tube heat exchangers IEC 60079 (all parts), Electrical apparat

46、us for explosive gas atmospheres IEC 60529, Degrees of protection provided by enclosures (IP Code) ANSI/API RP 551, Process Measurement Instrumentation API RP 520 (all parts), Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries API STD 526, Flanged Steel Pressure Relief V

47、alves API STD 611, General-Purpose Steam Turbines for Petroleum, Chemical and Gas Industry Services API RP 686-96, Machinery Installation and Installation Design ASME B1.1, Unified Inch Screw Threads (UN and UNR Thread Form) ASME B16.5, Pipe Flanges and Flanged Fittings: NPS 1/2 through 24 ANSI/ASME

48、 B16.11, Forged Fittings, Socket-Welding and Threaded ANSI/ASME Y14.2M, Line Conventions and Lettering ASTM A193/A193M-07, Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High Temperature or High Pressure Service and Other Special Purpose Applications ASTM A194/A194M

49、-07, Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both DIN EN ISO 10438-1:2010-08 EN ISO 10438-1:2007 (E) 7 ASTM E94, Standard Guide for Radiographic Examination ASTM E709, Standard Guide for Magnetic Particle Examination ANSI/AWS D1.1/D1.1M, Structural Welding Code Steel ISA 18.1, Annunciator Sequences and Specifications NEMA 250, Enclosures for Electrical Equ