DIN EN ISO 10438-2-2010 Petroleum petrochemical and natural gas industries - Lubrication shaft-sealing and control-oil systems and auxiliaries - Part 2 Special-purpose oil systems .pdf

1、August 2010DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINNormenausschuss Maschinenbau (NAM) im DINPreisgruppe 28DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestatt

2、et.ICS 75.180.20!$iEnglische Fassung EN ISO 10438-2:2007, mit CD-ROMPetroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 2: Special-purpose oil systems (ISO 10438-2:2007);English version EN ISO 10438-2:2007, with CD-ROMIndustries

3、 du ptrole, de la ptrochimie et du gaz naturel Systmes de lubrification, systmes dtanchit, systmes dhuile de rgulation et leursauxiliaires Partie 2: Systmes dhuile pour applications spciales (ISO 10438-2:2007);Version anglaise EN ISO 10438-2:2007, avec CD-ROMAlleinverkauf der Normen durch Beuth Verl

4、ag GmbH, 10772 BerlinErsatz frDIN EN ISO 10438-2:2008-07www.beuth.deGesamtumfang 75 SeitenB55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 DIN EN ISO 10438-2:2010-08 Nationales Vorwort Dieses Dokument (EN ISO 10438-2:2007) wurde vom ISO/TC 67 Materials, equipment and offshore str

5、uctures for petroleum, petrochemical and natural gas industries“, Subkomitee SC 6 Processing equipment and systems in Zusammenarbeit mit dem Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie“ (Sekretariat AFNOR, Frankreich)

6、erarbeitet. Fr Deutschland hat hieran der Arbeitsausschuss NA 109-00-01 AA Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie Spiegelausschuss zu CEN/TC 12 und ISO/TC 67“ im Normenausschuss Erdl- und Erdgasgewinnung (NG) des DIN Deutsches Institut fr Norm

7、ung e. V. mitgearbeitet. Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 1/2004 nur die englische Originalfassung der ISO Norm. Diese Norm enthlt neben den gesetzlichen Einheiten auch die Einheiten F“, BTU“, ft“, gal (galone)“, hp“, in (inch)“, lb (pound)“, lbf“, NPS“

8、und psi“, die im Deutschen Normenwerk nicht zugelassen sind. Es wird ausdrcklich darauf hingewiesen, dass die Anwendung dieser Einheiten im nationalen amtlichen und geschftlichen Verkehr aufgrund des Gesetzes ber Einheiten im Messwesen nicht zulssig ist. Umrechnung: Nicht-SI-Einheit SI-Einheit Umrec

9、hnung F C C = (5/9) (F-32) BTU kJ 1 BTU = 1,055 kJ ft m 1 ft = 0,3048 m gal (galone) l 1 gal = 3,785 l hp kW 1 hp 0,74 kW in (inch) mm 1 in = 25,4 mm lb (pound) kg 1 lb = 0,453 592 37 kg lbf N 1 lbf = 4,448 222 N NPS DN 1 NPS = DN 25 psi (psig) kPa 1 psi = 6,894 757 kPa Fr die in diesem Dokument zit

10、ierten Internationalen Normen wird im Folgenden auf die entsprechenden Deutschen Normen hingewiesen: ISO 10438-1 siehe DIN EN ISO 13438-1 ISO 13706 siehe DIN EN ISO 13706 ISO 13709 siehe DIN EN ISO 13709 2 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 DIN EN ISO 10438-2:2010-0

11、8 ISO 10438 Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries besteht aus den folgenden Teilen: Part 1: General requirements Part 2: Special-purpose oil systems Part 3: General-purpose oil systems Part 4: Self-acting gas seal suppo

12、rt systems nderungen Gegenber DIN EN ISO 10438-2:2005-07 wurden folgende nderungen vorgenommen: a) der Norm-Inhalt dieses Teils 2 mit Anforderungen an lversorgungsanlagen fr besondere Einsatzzwecke wurde redaktionell neu gegliedert, wobei die Angaben ber Grundplatten, lbehlter, Pumpen und Antriebe,

13、Khler, Filter, Akkumulatoren, Armaturen, Frderleitungen, Anzeige- und Kontrollelemente sowie elektrische Einrichtungen allgemein unter einem Abschnitt General requirements“ (de: Allgemeine Anforderungen“) zusammengefasst wurden. Gegenber DIN EN ISO 10438-2:2008-07 wurde folgende Korrektur vorgenomme

14、n: b) das Datasheet aus dem informativen Anhang A Datasheets“ wird auf einer extra CD-Rom zur Verfgung gestellt. Frhere Ausgaben DIN EN ISO 10438-2: 2005-07, 2008-07 3 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 DIN EN ISO 10438-2:2010-08 4 Nationaler Anhang NA (informativ)

15、Literaturhinweise DIN EN ISO 10438-1, Erdl-, petrochemische und Erdgasindustrie Schmierl-, Sperrl- und Regellversorgungsanlagen und Hilfsanlagen Teil 1: Allgemeine Anforderungen ISO 13706, Erdl-, petrochemische und Erdgasindustrie Luftgekhlte Wrmeaustauscher EN ISO 13709, Kreiselpumpen fr den Einsat

16、z in der Erdl-, petrochemischen und Erdgasindustrie B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10438-2 December 2007 ICS 75.180.20 Supersedes EN ISO 10438-2:2003 English Version Petroleum, petrochemical and natural ga

17、s industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 2: Special-purpose oil systems (ISO 10438-2:2007) Industries du ptrole, de la ptrochimie et du gaz naturel Systmes de lubrification, systmes dtanchit, systmes dhuile de rgulation et leurs auxiliaires Partie 2: Systm

18、es dhuile pour applications spciales (ISO 10438-2:2007) Erdl-, petrochemische und Erdgasindustrie Schmierl-, Sperrl- und Regellversorgungsanlagen und Hilfsanlagen Teil 2: lversorgungsanlagen fr besondere Anwendungsflle (ISO 10438-2:2007) This European Standard was approved by CEN on 14 December 2007

19、. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on

20、 application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Ce

21、ntre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Pol

22、and, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B- 1050 Brussels 2007 CEN All rights of exploitation in any form and

23、by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10438-2:2007: EB55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 EN ISO 10438-2:2007 (E) 2 Contents PageForeword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms, abbreviated terms and definitions

24、 6 4 General requirements6 4.1 General6 4.2 Baseplates 8 4.3 Oil reservoirs9 4.3.1 General9 4.3.2 Protection from dirt and water .9 4.3.3 Oil connections and internal piping.9 4.3.4 Manways and drains10 4.3.5 Features and appendages 10 4.3.6 Capacity and configurations 11 4.3.7 Heating11 4.3.8 Provi

25、sion for insulation.12 4.3.9 Plugged connections 12 4.3.10 Provision for oil conditioner.13 4.3.11 Welds 13 4.3.12 Special features .13 4.3.13 Materials .13 4.3.14 Grounding.13 4.4 Pumps and pump drivers13 4.5 Coolers18 4.5.1 General18 4.5.2 Shell-and-tube coolers 20 4.5.3 Multi-plate type coolers.2

26、1 4.5.4 Air cooled heat exchangers21 4.6 Filters 21 4.7 Transfer valves.23 4.8 Accumulators.24 4.9 Overhead tanks25 4.9.1 Seal-oil tanks25 4.9.2 Lube-oil rundown tanks 27 4.10 Seal-oil drain traps.27 4.11 Degassing drum.28 5 Piping 30 5.1 General30 5.2 Oil piping 30 5.3 Instrument piping.30 5.4 Proc

27、ess piping .30 5.5 Water piping .30 6 Instrumentation, control and electrical systems30 6.1 General30 6.2 Arrangement 131 6.3 Arrangement 231 6.4 Arrangement 331 6.5 Instrumentation32 6.6 Electrical systems32DIN EN ISO 10438-2:2010-08 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011

28、-02 EN ISO 10438-2:2007 (E) 3 Page7 Inspection, testing and preparation for shipment .32 7.1 General .32 7.2 Inspection.32 7.3 Testing32 7.3.1 General .32 7.3.2 Hydrostatic test .32 7.3.3 Operational tests .33 7.4 Preparation for shipment34 8 Vendors data .34 8.1 General .34 8.2 Proposals .35 Annex

29、A (informative) Datasheets.36 Annex B (informative) Piping and instrument diagrams.37 Annex C (informative) Inspectors checklist 68 Bibliography71 DIN EN ISO 10438-2:2010-08 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 EN ISO 10438-2:2007 (E) 4 Foreword This document (EN ISO

30、10438-2:2007) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas indu

31、stries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at the latest by June 2008. Att

32、ention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 10438-2:2003. According to the CEN/CENELEC Internal Regul

33、ations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nethe

34、rlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10438-2:2007 has been approved by CEN as a EN ISO 10438-2:2007 without any modification. DIN EN ISO 10438-2:2010-08 B55EB1B3E14C22109E918E8EA43EDB30F09

35、DCFB7EF8CD9NormCD - Stand 2011-02 EN ISO 10438-2:2007 (E) 5 Introduction This International Standard was developed jointly with API 614 5th edition. ISO 10438 is divided into four parts corresponding to the four chapters of API 614. Users of this part of ISO 10438 should be aware that further or dif

36、fering requirements can be needed for individual applications. This part of ISO 10438 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly appropriate where there is

37、 innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 10438 and provide details. This part of ISO 10438 is to be used in conjunction with 10438-1. This part of ISO 10438 requires the purchaser to specify certain details

38、 and features. A bullet () at the beginning of a clause or subclause indicates that either a decision is required or further information is to be provided by the purchaser. This information should be indicated on suitable data sheet(s); otherwise it should be stated in the quotation request (inquiry

39、) or in the order. In this International Standard, US Customary (USC) or other units are included in brackets for information. DIN EN ISO 10438-2:2010-08 B55EB1B3E14C22109E918E8EA43EDB30F09DCFB7EF8CD9NormCD - Stand 2011-02 EN ISO 10438-2:2007 (E) 6 1 Scope This part of ISO 10438, in conjunction with

40、 of ISO 10438-1, specifies requirements for oil systems for special-purpose applications. These oil systems can provide lubrication oil, seal oil or both. These systems can serve equipment such as compressors, gears, pumps and drivers. NOTE The term “special-purpose application” is defined in ISO 10

41、438-1. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 10438-1:2007, P

42、etroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 1: General requirements ISO 13706:2005, Petroleum, petrochemical and natural gas industries Air-cooled heat exchangers ISO 13709, Centrifugal pumps for petroleum, petrochemical

43、and natural gas industries ISO 4572, Hydraulic fluid power Filters Multipass method for evaluating filtration performance API STD 611, General- Purpose Steam Turbines for Petroleum, Chemical and Gas Industry Services API RP 686-96, Machinery RP Installation and Installation Design ASTM A240/A240M, S

44、tandard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications 3 Terms, abbreviated terms and definitions For the purposes of this document, the terms, abbreviated terms and definitions given in ISO 10438-1 apply. 4 General requirements 4.1 General 4.1.1 The equipment (including auxiliaries) covered by this part of ISO 10438 shall be designed and constructed for a minimum service life of 20 years and at least 5