DIN EN ISO 11120-2015 Gas cylinders - Refillable seamless steel tubes of water capacity between 150 l and 3000 l - Design construction and testing (ISO 11120 2015) German version E.pdf

1、May 2015Translation by DIN-Sprachendienst.English price group 17No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.

2、020.30!%B“2315856www.din.deDDIN EN ISO 11120Gas cylinders Refillable seamless steel tubes of water capacity between 150 l and 3 000 l Design, construction and testing (ISO 11120:2015);English version EN ISO 11120:2015,English translation of DIN EN ISO 11120:2015-05Gasflaschen Wiederbefllbare nahtlos

3、e Groflaschen aus Stahl mit einem Fassungsraum zwischen150 l und 3 000 l Auslegung, Bau und Prfung (ISO 11120:2015);Englische Fassung EN ISO 11120:2015,Englische bersetzung von DIN EN ISO 11120:2015-05Bouteilles gaz Tubes en acier sans soudure rechargeables dune contenance en eau de 150 l 3 000 l Co

4、nception, construction et essais (ISO 11120:2015);Version anglaise EN ISO 11120:2015,Traduction anglaise de DIN EN ISO 11120:2015-05SupersedesDIN EN ISO 11120:1999-06 andDIN EN ISO 11120/A1:2013-12www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document c

5、omprises 42 pages04.15 DIN EN ISO 11120:2015-05 2 A comma is used as the decimal marker. National foreword This document (EN ISO 11120:2015) has been prepared by Technical Committee ISO/TC 58 “Gas cylinders” in collaboration with Technical Committee CEN/TC 23 “Transportable gas cylinders” (Secretari

6、at: BSI, United Kingdom). The responsible German body involved in its preparation was the DIN-Normenausschuss Druckgasanlagen (DIN Standards Committee Pressurized Gas Installations), Working Committee NA 016-00-03 AA Druckgas-flaschen und Ausrstung; Spiegelausschuss zu CEN/TC 23 und ISO/TC 58. The D

7、IN Standards corresponding to the International Standards referred to in this document are as follows: ISO 148-1 DIN EN ISO 148-1 ISO 148-2 DIN EN ISO 148-2 ISO 148-3 DIN EN ISO 148-3 ISO 6506-1 DIN EN ISO 6506-1 ISO 6506-2 DIN EN ISO 6506-2 ISO 6506-3 DIN EN ISO 6506-3 ISO 6892-1 DIN EN ISO 6892-1

8、ISO 9712 DIN EN ISO 9712 ISO 10893-2 DIN EN ISO 10893-2 ISO 10893-4 DIN EN ISO 10893-4 ISO 10893-5 DIN EN ISO 10893-5 ISO 10893-8 DIN EN ISO 10893-8 ISO 11114-1 DIN EN ISO 11114-1 ISO 11114-4 DIN EN ISO 11114-4 ISO 11117 DIN EN ISO 11117 ISO 11439 DIN EN ISO 11439 ISO 13769 DIN EN ISO 13769 Amendmen

9、ts This standard differs from DIN EN ISO 11120:1999-06 and DIN EN ISO 11120/A1:2013-12 as follows: a) Annex A “Typical chemistry groupings for seamless steel tubes” is informative; b) nickel chromium molybdenum steel has been added in Subclause 6.1.1 and Annex A as Group V; c) the maximum sulfur con

10、tent in Subclause 6.2.2 has been reduced from 0,020 % to 0,010 %; also the sum of sulfur and phosphorus is reduced from 0,030 % to 0,025 %; d) ultrasonic provisions for ultrasonic examination in Subclause 8.3 have been modified to include ultrasonic examination for wall thickness and for imperfectio

11、ns also on the supplied tubing; e) Clause 9 “Type Approval Procedure” has been introduced; f) the provisions for the design of tubes for embrittling gases have been revised; g) the standard has been editorially revised. Previous editions DIN EN ISO 11120: 1999-06 DIN EN ISO 11120/A1: 2013-12 DIN EN

12、ISO 11120:2015-05 3 National Annex NA (informative) Bibliography DIN EN ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Method of test DIN EN ISO 148-2, Metallic materials Charpy pendulum impact test Part 2: Verification of testing machines DIN EN ISO 148-3, Metallic materials Char

13、py pendulum impact test Part 3: Preparation and characteri-zation of Charpy V-notch test pieces for indirect verification of pendulum impact machines DIN EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Method of test DIN EN ISO 6506-2, Metallic materials Brinell hardness test Part 2:

14、 Verification and calibration of testing machines DIN EN ISO 6506-3, Metallic materials Brinell hardness test Part 3: Calibration of reference blocks DIN EN ISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperature DIN EN ISO 9712, Non-destructive testing Qualificatio

15、n and certification of NDT personnel DIN EN ISO 10893-2, Non-destructive testing of steel tubes Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections DIN EN ISO 10893-4, Non-destructive testing of steel tubes Part 4

16、: Liquid penetrant inspection of seamless and welded steel tubes for the detection of surface imperfections DIN EN ISO 10893-5, Non-destructive testing of steel tubes Part 5: Magnetic particle inspection of seam-less and welded ferromagnetic steel tubes for the detection of surface imperfections DIN

17、 EN ISO 10893-8, Non-destructive testing of steel tubes Part 8: Automated ultrasonic testing of seam-less and welded steel tubes for the detection of laminar imperfections DIN EN ISO 11114-1, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materials DIN

18、 EN ISO 11114-4, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods for selecting metallic materials resistant to hydrogen embrittlement DIN EN ISO 11117, Gas cylinders Valve protection caps and valve guards Design, construction and tests DIN EN ISO 11

19、439, Gas cylinders High pressure cylinders for the on-board storage of natural gas as a fuel for automotive vehicles DIN EN ISO 13769, Gas cylinders Stamp marking DIN EN ISO 11120:2015-05 4 This page is intentionally blank EN ISO 11120 February 2015 ICS 23.020.30 Supersedes EN ISO 11120:1999English

20、Version Gas cylinders - Refillable seamless steel tubes of water capacitybetween 150 l and 3 000 l - Design, construction and testing(ISO 11120:2015)Bouteilles gaz - Tubes en acier sans soudure rechargeables dune contenance en eau de 150 l 3 000 l -Conception, construction et essais (ISO 11120:2015)

21、 Gasflaschen - Wiederbefllbare nahtlose Groflaschen aus Stahl mit einem Fassungsraum zwischen 150 l und 3 000 l -Auslegung, Bau und Prfung (ISO 11120:2015) This European Standard was approved by CEN on 4 October 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which st

22、ipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This Europea

23、n Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are t

24、he national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Roman

25、ia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 11120:2015 EEUROPEAN COMMITTEE

26、 FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMContents Page Foreword . 4 Introduction . 5 1 Scope . 6 2 Normative references. 6 3 Terms and definitions 6 4 Symbols 7 5 Inspection and testing . 8 6 Materials 8 6.1 Genera

27、l requirements 8 6.2 Controls on chemical composition 9 6.3 Heat treatment 10 6.4 Mechanical properties . 10 6.5 Failure to meet test requirements 10 7 Design . 11 7.1 Calculation of cylindrical shell thickness 11 7.2 Design of tube ends . 11 7.3 Design drawing . 12 8 Construction and workmanship .

28、12 8.1 General 12 8.2 Surface imperfections 12 8.3 Ultrasonic examination 12 8.4 End closure (fitting) . 12 8.5 Dimensional tolerances . 12 8.5.1 Out-of-roundness . 12 8.5.2 Outside diameter 12 8.5.3 Straightness 13 8.5.4 Eccentricity . 13 8.5.5 Length . 13 8.5.6 Water capacity 13 8.5.7 Mass. 13 9 T

29、ype approval procedure 14 9.1 General requirements 14 9.2 Prototype tests . 14 9.3 Type approval test report 15 9.4 Type approval certificate . 15 10 Batch tests 15 10.1 General requirements 15 10.2 Mechanical tests . 15 10.2.1 General requirements 15 10.2.2 Tensile test 16 10.2.3 Impact testing . 1

30、6 10.3 Interpretation of results . 16 11 Tests on every tube 16 11.1 General 16 11.2 Hydraulic test 17 11.2.1 Proof pressure test 17 11.2.2 Volumetric expansion test 17 11.3 Hardness testing 17 11.4 Visual inspection 18 11.5 Dimensional inspection . 18 11.5.1 Thickness 18 11.5.2 Diameter and length

31、. 18 DIN EN ISO 11120:2015-05 EN ISO 11120:2015 (E) 211.5.3 Water capacity and mass 18 11.5.4 Neck threads and openings 18 11.6 Ultrasonic non-destructive test 18 12 Special requirements for tubes for embrittling gases 19 12.1 General 19 12.2 Materials 19 12.3 Design . 19 12.4 Construction and workm

32、anship . 19 12.4.1 General 19 12.4.2 Surface imperfections 19 12.5 Mechanical tests . 20 12.5.1 Tensile and impact tests . 20 12.5.2 Hardness test 20 13 Inspection certificate . 20 14 Marking 21 Annex A (informative) Typical chemistry groupings for seamless steel tubes . 22 Annex B (normative) Ultra

33、sonic examination . 23 Annex C (informative) Description and evaluation of manufacturing imperfections and conditions for rejection of seamless steel tubes at time of final inspection by the manufacturer 28 Annex D (informative) Acceptance certificate . 34 Annex E (informative) Type approval certifi

34、cate. 36 Annex F (informative) Bend stress calculation . 37 Bibliography 38 DIN EN ISO 11120:2015-05EN ISO 11120:2015 (E)3Foreword This document (EN ISO 11120:2015) has been prepared by Technical Committee ISO/TC 58 Gas cylinders in collaboration with Technical Committee CEN/TC 23 “Transportable gas

35、 cylinders” the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2015, and conflicting national standards shall be withdrawn at the latest by August 2015

36、. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 11120:1999. This document has been prepared under a

37、mandate given to CEN by the European Commission and the European Free Trade Association. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czec

38、h Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom

39、. Endorsement notice The text of ISO 11120:2015 has been approved by CEN as EN ISO 11120:2015 without any modification. “ ”DIN EN ISO 11120:2015-05 EN ISO 11120:2015 (E) 4IntroductionThis International Standard provides a specification for the design, manufacture, inspection and testing of tubes at

40、the time of manufacture for worldwide usage. The objective is to balance design and economic efficiency against international acceptance and universal utility.This International Standard aims to eliminate concern about climate, duplicate inspections and restrictions currently existing because of lac

41、k of definitive International Standards. It does not reflect on the suitability of the practice of any nation or region.This International Standard addresses the general requirements on design, construction and initial inspection and testing of pressure receptacles of the United Nations Recommendati

42、ons on the Transport of Dangerous Goods: Model Regulations.It is intended to be used under a variety of regulatory regimes, but it is suitable for use with the conformity assessment system for UN pressure receptacles of the above-mentioned Model Regulations.DIN EN ISO 11120:2015-05EN ISO 11120:2015

43、(E)51 ScopeThis International Standard specifies minimum requirements for the material, design, construction and workmanship, manufacturing processes, examinations and tests at manufacture of refillable quenched and tempered seamless steel tubes of water capacities exceeding 150 l up to and includin

44、g 3 000 l for compressed and liquefied gases exposed to extreme world-wide ambient temperatures, normally between 50 C and +65 C.This International Standard is applicable to tubes with a maximum tensile strength, Rma, of less than 1 100 MPa. These tubes can be used alone or in batteries to equip tra

45、ilers or multiple element gas containers (ISO modules or skids) for the transportation and distribution of compressed gases.This International Standard is applicable to tubes having an opening at each end.2 Normative referencesThe following documents, in whole or in part, are normatively referenced

46、in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test methodISO

47、148-2, Metallic materials Charpy pendulum impact test Part 2: Verification of testing machinesISO 148-3, Metallic materials Charpy pendulum impact test Part 3: Preparation and characterization of Charpy V-notch test pieces for indirect verification of pendulum impact machinesISO 9712, Non-destructiv

48、e testing Qualification and certification of NDT personnelISO 6506-1, Metallic materials Brinell hardness test Part 1: Test methodISO 6506-2, Metallic materials Brinell hardness test Part 2: Verification and calibration of testing machinesISO 6506-3, Metallic materials Brinell hardness test Part 3:

49、Calibration of reference blocksISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperatureISO 11114-1, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materialsISO 11114-4, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods for selecting me