DIN EN ISO 11148-1-2012 Hand-held non-electric power tools - Safety requirements - Part 1 Assembly power tools for non-threaded mechanical fasteners (ISO 11148-1 2011) German versi.pdf

1、June 2012 Translation by DIN-Sprachendienst.English price group 14No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 2

2、5.140.10!$|“1899196www.din.deDDIN EN ISO 11148-1Hand-held non-electric power tools Safety requirements Part 1: Assembly power tools for non-threaded mechanical fasteners(ISO 11148-1:2011)English translation of DIN EN ISO 11148-1:2012-06Handgehaltene nicht elektrisch betriebene Maschinen Sicherheitsa

3、nforderungen Teil 1: Maschinen fr gewindelose mechanische Befestigungen (ISO 11148-1:2011)Englische bersetzung von DIN EN ISO 11148-1:2012-06Machines portatives moteur non lectrique Exigences de scurit Partie 1: Machines portatives de pose dlments de fixation non filets(ISO 11148-1:2011)Traduction a

4、nglaise de DIN EN ISO 11148-1:2012-06SupersedesDIN EN 792-1:2009-12www.beuth.deDocument comprises 26 pagesIn case of doubt, the German-language original shall be considered authoritative.06.12 DIN EN ISO 11148-1:2012-06 2 A comma is used as the decimal marker. National foreword This standard include

5、s safety requirements. This standard has been prepared by Technical Committee ISO/TC 118 “Compressors and pneumatic tools, machines and equipment” in collaboration with Technical Committee CEN/TC 255 “Hand-held, non-electric power tools Safety” (Secretariat: SIS, Sweden). The responsible German body

6、 involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-08-13 AA Druckluftwerkzeuge und -maschinen of Section Kompressoren und Vakuumtechnik. Representatives of manufacturers and users of non-threaded mechanical fastene

7、rs, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to hand-held non-electric power tools that are eithe

8、r first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufactur

9、er applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). For the International Standards referred to in this document there are no national standards available unless they have been published as DIN EN, DIN EN ISO or DIN ISO stan

10、dards with the same number. Amendments This standard differs from DIN EN 792-1:2009-12 as follows: a) the text of ISO 11148-1 has been adopted in its entirety; b) technical requirements of ANSI B.186.1 and references to EN ISO 12100 have been incorporated; c) vibration total values and noise-emissio

11、n values and their uncertainties are to be declared; d) technical requirements have been brought in line with EN 60745 (IEC 60745); e) user instructions are to include further and more detailed safety instructions. Previous editions DIN EN 792-1: 2001-02, 2009-12 EUROPEAN STANDARD NORME EUROPENNE EU

12、ROPISCHE NORM EN ISO 11148-1 December 2011 ICS 25.140.10 Supersedes EN 792-1:2000+A1:2008English Version Hand-held non-electric power tools - Safety requirements - Part 1: Assembly power tools for non-threaded mechanical fasteners (ISO 11148-1:2011) Machines portatives moteur non lectrique - Exigenc

13、es de scurit - Partie 1: Machines portatives de pose dlments de fixation non filets (ISO 11148-1:2011) Handgehaltene nicht elektrisch betriebene Maschinen - Sicherheitsanforderungen - Teil 1: Maschinen fr gewindelose mechanische Befestigungen (ISO 11148-1:2011) This European Standard was approved by

14、 CEN on 12 November 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national stan

15、dards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and n

16、otified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithu

17、ania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 C

18、EN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 11148-1:2011: EContents Page Foreword 3Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC .23Introduction

19、. 4 1 Scope 5 2 Normative references 6 3 Terms and definitions . 6 3.1 General terms and definitions 6 3.2 Terms and definitions related to assembly power tools for non-threaded mechanical fasteners . 8 4 Safety requirements and/or protective measures 8 4.1 General . 8 4.2 Mechanical safety 9 4.3 Th

20、ermal safety . 9 4.4 Noise reduction . 9 4.5 Vibration . 10 4.6 Materials and substances processed, used or exhausted 10 4.7 Ergonomics 11 4.8 Controls 11 5 Verification . 12 5.1 General conditions for the tests 12 5.2 Noise . 12 5.3 Vibration . 12 5.4 Unintentional start . 12 5.5 Power tool constru

21、ction . 12 5.6 Structure of verification 12 6 Information for use 13 6.1 Marking, signs and written warnings 13 6.2 Instruction handbook 14 6.3 Operating instructions 18 6.4 Data . 18 6.5 Maintenance instructions . 19 Annex A (informative) List of significant hazards . 20 Annex B (informative) Examp

22、les of assembly power tools for non-threaded mechanical fasteners covered by this part of ISO 11148 21 Annex C (normative) Symbols for labels and signs 22 Bibliography 24 EN ISO 11148-1:2011 (E) DINEN ISO 11148-1:2012-062Foreword This document (EN ISO 11148-1:2011) has been prepared by Technical Com

23、mittee ISO/TC 118 “Compressors and pneumatic tools, machines and equipment“ in collaboration with Technical Committee CEN/TC 255 “Hand-held, non-electric power tools - Safety” the secretariat of which is held by SIS. This European Standard shall be given the status of a national standard, either by

24、publication of an identical text or by endorsement, at the latest by June 2012, and conflicting national standards shall be withdrawn at the latest by June 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC s

25、hall not be held responsible for identifying any or all such patent rights. This document supersedes EN 792-1:2000+A1:2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Direc

26、tive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria

27、, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The

28、 text of ISO 11148-1:2011 has been approved by CEN as a EN ISO 11148-1:2011 without any modification. EN ISO 11148-1:2011 (E) DINEN ISO 11148-1:2012-063 Introduction This document is a type-C standard as stated in ISO 12100. The machinery concerned and the extent to which hazards, hazardous situatio

29、ns and events are covered are defined in the Scope of this part of ISO 11148. When requirements of this type-C standard are different from those which are stated in type-A or -B standards, the requirements of this type-C standard take precedence over the requirements of other standards for machines

30、that have been designed and built according to the requirements of this type-C standard. ISO 11148 consists of a number of independent parts for individual types of hand-held non-electric power tools. Certain parts of ISO 11148 cover hand-held non-electric power tools driven by internal combustion e

31、ngines powered by gaseous or liquid fuel. In these parts, the safety aspects relating to internal combustion engines are found in a normative annex. The parts are type-C standards and refer to pertinent standards of type A and B where such standards are applicable. EN ISO 11148-1:2011 (E) DINEN ISO

32、11148-1:2012-064IMPORTANT The colours represented in the electronic file of this document can be neither viewed on screen nor printed as true representations. For the purposes of colour matching, see ISO 3864-4, which provides colorimetric and photometric properties together with, as a guideline, re

33、ferences from colour order systems. 1 Scope This part of ISO 11148 specifies safety requirements for hand-held non-electric power tools (hereinafter “assembly power tools for non-threaded mechanical fasteners”) intended for installation, tightening or removal of both breakstem and non-breakstem rive

34、ts, bolts, plugs and fasteners from one side of a workpiece into metals, plastics and other materials. The assembly power tools for non-threaded mechanical fasteners can be powered by compressed air, hydraulic fluid or internal combustion engines and are intended to be used by one operator and suppo

35、rted by the operators hand or hands, with or without a suspension, e.g. a balancer. NOTE 1 At the time of publication, no assembly power tools for non-threaded mechanical fasteners driven by internal combustion engines are known. Once these are identified, it is intended to amend this part of ISO 11

36、148 to include such power tools. This part of ISO 11148 is applicable to: breakstem fastener, rivet or plug tools; breakstem lockbolt tools; mandrel loaded riveting tools; rivet nut setters. NOTE 2 For examples of assembly power tools for non-threaded mechanical fasteners, see Annex B. This part of

37、ISO 11148 is not applicable to special requirements and modifications of hand-held power tools for the purpose of mounting them in a fixture. This part of ISO 11148 deals with all significant hazards, hazardous situations or hazardous events relevant to assembly power tools for non-threaded mechanic

38、al fasteners when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer, with the exception of the use of power tools in potentially explosive atmospheres. NOTE 3 EN 13463-1 gives requirements for non-electrical equipment for potentially explos

39、ive atmospheres. EN ISO 11148-1:2011 (E) DINEN ISO 11148-1:2012-065 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced doc

40、ument (including any amendments) applies. ISO 3857-3, Compressors, pneumatic tools and machines Vocabulary Part 3: Pneumatic tools and machines ISO 5391, Pneumatic tools and machines Vocabulary ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction ISO 1

41、3732-1, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces ISO 13732-3, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 3: Cold surfaces ISO 15744, Hand-he

42、ld non-electric power tools Noise measurement code Engineering method (grade 2) ISO 17066, Hydraulic tools Vocabulary ISO 20643, Mechanical vibration Hand-held and hand-guided machinery Principles for evaluation of vibration emission EN 12096, Mechanical vibration Declaration and verification of vib

43、ration emission values 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 3857-3, ISO 5391, ISO 12100 and ISO 17066 (for hydraulic tools) and the following apply. 3.1 General terms and definitions 3.1.1 hand-held power tool machine operated by one or tw

44、o hands and driven by rotary or linear motors powered by compressed air, hydraulic fluid, gaseous or liquid fuel, electricity or stored energy (e.g. by a spring) to do mechanical work and so designed that the motor and the mechanism form an assembly that can easily be brought to its place of operati

45、on NOTE Hand-held power tools driven by compressed air or gas are called pneumatic tools (or air tools). Hand-held power tools driven by hydraulic liquid are called hydraulic tools. 3.1.2 inserted tool tool inserted in the assembly power tool for non-threaded mechanical fasteners to perform the inte

46、nded work 3.1.3 service tool tool for performing maintenance or service on the assembly power tool for non-threaded mechanical fasteners 3.1.4 control device device to start and stop the assembly power tool for non-threaded mechanical fasteners or to change the direction of the rotation or to contro

47、l the functional characteristics, such as speed and power EN ISO 11148-1:2011 (E) DINEN ISO 11148-1:2012-0663.1.5 start-and-stop device throttle manually operated control on the assembly power tool for non-threaded mechanical fasteners by which the energy supply to the motor can be turned on and off

48、 3.1.6 hold-to-run start-and-stop device constant pressure throttle start-and-stop device which automatically returns to the OFF position when force on the start-and-stop device actuator is released 3.1.7 lock-on start-and-stop device constant pressure throttle with instant release lock hold-to-run start-and-stop device that can be