DIN EN ISO 11299-3-2013 Plastics piping systems for renovation of underground gas supply networks - Part 3 Lining with close-fit pipes (ISO 11299-3 2011) German version EN ISO 1129.pdf

1、May 2013 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23

2、.040.20; 23.040.45; 75.200!%$*o“2010776www.din.deDDIN EN ISO 11299-3Plastics piping systems for renovation of underground gas supplynetworks Part 3: Lining with close-fit pipes (ISO 11299-3:2011);English version EN ISO 11299-3:2013,English translation of DIN EN ISO 11299-3:2013-05Kunststoff-Rohrleit

3、ungssysteme fr die Renovierung von erdverlegtenGasversorgungsnetzwerken Teil 3: Close-Fit-Lining (ISO 11299-3:2011);Englische Fassung EN ISO 11299-3:2013,Englische bersetzung von DIN EN ISO 11299-3:2013-05Systmes de canalisations en plastique pour la rnovation des rseaux de gaz enterrs Partie 3: Tub

4、age par tuyau continu sans espace annulaire (ISO 11299-3:2011);Version anglaise EN ISO 11299-3:2013,Traduction anglaise de DIN EN ISO 11299-3:2013-05SupersedesDIN EN 14408-3:2004-12www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.22

5、05.13 DIN EN ISO 11299-3:2013-05 2 A comma is used as the decimal marker. National foreword The text of ISO 11299-3:2011 has been prepared by Technical Committee ISO/TC 138 “Plastics pipes, fittings and valves for the transport of fluids” (Secretariat: JISC, Japan) and has been taken over as EN ISO

6、11299-3:2013 by Technical Committee CEN/TC 155 “Plastics piping systems and ducting systems” (Secretariat: NEN, Netherlands). The responsible German body involved in its preparation was the Normenausschuss Kunststoffe (Plastics Standards Committee), Working Committee NA 054-05-08 AA Kunststoff-Rohrl

7、eitungssysteme fr die Gasversorgung. DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 3126 DIN EN ISO 3126 ISO 11299-1 DIN EN ISO 11299-1 DIN EN ISO 11299 consists of the following parts, under the general title Plastics piping systems for r

8、enovation of underground gas supply networks: Part 1: General Part 3: Lining with close-fit pipes Amendments This standard differs from DIN EN 14408-3:2004-12 as follows: a) the text of ISO 11299-3:2011 has been adopted in full; b) Clause 1 “Scope” has been revised; c) Clause 3 “Terms and definition

9、s” has been restructured; d) reference is made to requirements and tests in accordance with ISO 4437; e) requirements for the mechanical characteristics of assemblies have been included (Table 5); f) specifications relating to marking have been revised; g) the former Annex A “Guidance for assessment

10、 of conformity” has been deleted. Previous editions DIN EN 14408-3: 2004-12 h) the former Annex C (informative) “Folded polyethylene (PE) pipe Determination of resistance to circumferential tensile stress at constant temperature” has been deleted. DIN EN ISO 11299-3:2013-05 3 National Annex NA (info

11、rmative) Bibliography DIN EN ISO 3126, Plastics piping systems Plastics components Determination of dimensions DIN EN ISO 11299-1, Plastics piping systems for renovation of underground gas supply networks Part 1: General DIN EN ISO 11299-3:2013-05 4 This page is intentionally blank EUROPEAN STANDARD

12、 NORME EUROPENNE EUROPISCHE NORM EN ISO 11299-3 February 2013 ICS 23.040.20; 23.040.45; 75.200 Supersedes EN 14408-3:2004English Version Plastics piping systems for renovation of underground gas supply networks - Part 3: Lining with close-fit pipes (ISO 11299-3:2011) Systmes de canalisations en plas

13、tique pour la rnovation des rseaux de gaz enterrs - Partie 3: Tubage par tuyau continu sans espace annulaire (ISO 11299-3:2011) Kunststoff-Rohrleitungssysteme fr die Renovierung von erdverlegten Gasversorgungsnetzwerken - Teil 3: Close-Fit-Lining (ISO 11299-3:2011) This European Standard was approve

14、d by CEN on 5 February 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national s

15、tandards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language an

16、d notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hunga

17、ry, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Managemen

18、t Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 11299-3:2013: EContents DIN EN ISO 11299-3:2013-05 EN ISO 11299-3:2013 (E) 2 Page Foreword 3 Introduction .4 1 Scope 6 2 Normative

19、 references 6 3 Terms and definitions .6 3.1 General 6 3.2 Techniques .7 3.3 Characteristics .7 3.4 Materials .7 3.5 Product stages .7 3.6 Service conditions .7 3.7 Joints 7 4 Symbols and abbreviated terms 8 4.1 Symbols 8 4.2 Abbreviated terms .8 5 Pipes at the “M” stage .8 5.1 Materials .8 5.2 Gene

20、ral characteristics .9 5.3 Material characteristics .9 5.4 Geometric characteristics .9 5.5 Mechanical characteristics .9 5.6 Physical characteristics 10 5.7 Jointing .10 5.8 Marking .10 6 Fittings at the “M” stage .10 7 Ancillary components .10 8 Fitness for purpose of the installed lining system a

21、t the “I” stage 10 8.1 Materials .10 8.2 General characteristics .10 8.3 Material characteristics .10 8.4 Geometric characteristics .11 8.5 Mechanical characteristics .11 8.6 Physical characteristics 12 8.7 Additional characteristics .12 8.8 Sampling .13 9 Installation practice .13 9.1 Preparatory w

22、ork .13 9.2 Storage, handling and transport of pipes and fittings .13 9.3 Equipment 13 9.4 Installation 14 9.5 Process-related inspection and testing 15 Annex A (normative) Factory-folded heat-reverted polyethylene (PE) pipe Determination of memory ability 16 Bibliography 18 Foreword The text of ISO

23、 11299-3:2011 has been prepared by Technical Committee ISO/TC 138 “Plastics pipes, fittings and valves for the transport of fluids” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 11299-3:2013 by Technical Committee CEN/TC 155 “Plastics piping systems an

24、d ducting systems” the secretariat of which is held by NEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2013, and conflicting national standards shall be withdrawn at the latest by Augu

25、st 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 14408-3:2004. According to the CEN-CENELEC Intern

26、al Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ire

27、land, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 11299-3:2011 has been approved by CEN as EN ISO 11299-3:2013 without any modification.

28、DIN EN ISO 11299-3:2013-05 EN ISO 11299-3:2013 (E) 3 IntroductionThis part of ISO 11299 is part of a system standard for plastics piping systems of various materials used for the renovation of existing pipelines in a specified application area. System standards for renovation deal with the following

29、 applications: plastics piping systems for renovation of underground non-pressure drainage and sewerage networks; plastics piping systems for renovation of underground drainage and sewerage networks under pressure; plastics piping systems for renovation of underground water supply networks; plastics

30、 piping systems for renovation of underground gas supply networks (this application).These system standards are distinguished from those for conventionally installed plastics piping systems because they set requirements for certain characteristics in the as-installed condition, after site processing

31、. This is in addition to verification of characteristics of plastics piping systems as manufactured.This system standard comprises a Part 1: General and all applicable parts relating to the renovation technique family, from the following: Part 2: Lining with continuous pipes Part 3: Lining with clos

32、e-fit pipes (this document) Part 4: Lining with cured-in-place pipes Part 6: Lining with adhesive-backed hosesThe requirements for any given renovation technique family are specified in this part of ISO 11299 and are applied in conjunction with the relevant other part. For example, both ISO 11299-1

33、and this part of ISO 11299 specify the requirements relating to lining with close-fit pipes. For complementary information, see ISO 11295. Not all technique families are pertinent to every area of application and this is reflected in the part numbers included in each system standard.A consistent str

34、ucture of clause headings has been adopted for all parts of ISO 11299, in order to facilitate direct comparisons across renovation technique families.Figure 1 illustrates the common part and clause structure and the relationship between ISO 11299 and the system standards for other application areas.

35、DIN EN ISO 11299-3:2013-05 EN ISO 11299-3:2013 (E) 4 Figure 1 Format of the renovation system standardsDIN EN ISO 11299-3:2013-05 EN ISO 11299-3:2013 (E) 5 1 ScopeThis part of ISO 11299, in conjunction with ISO 11299-1, specifies requirements and test methods for close-fit lining systems intended to

36、 be used for the renovation of gas supply networks.It is applicable to polyethylene (PE) pipes for both independent and interactive pressure pipe liners as well as associated fittings and joints for the construction of the lining system.2 Normative referencesThe following referenced documents are in

37、dispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 3126, Plastics piping systems Plastics components Determination of dimensionsISO 4437:2

38、007, Buried polyethylene (PE) pipes for the supply of gaseous fuels Metric series SpecificationsISO 8085-3, Polyethylene fittings for use with polyethylene pipes for the supply of gaseous fuels Metric series Specifications Part 3: Electrofusion fittingsISO 11299-1:2011, Plastics piping systems for r

39、enovation of underground gas supply networks Part 1: GeneralISO 12176-1, Plastics pipes and fittings Equipment for fusion jointing polyethylene systems Part 1: Butt fusionISO 12176-2, Plastics pipes and fittings Equipment for fusion jointing polyethylene systems Part 2: Electrofusion3 Terms and defi

40、nitionsFor the purposes of this document, the terms, definitions, symbols and abbreviations given in ISO 11299-1 and the following apply.3.1 General3.1.1close fitsituation of the outside of the installed liner relative to the inside of the existing pipeline, which may either be an interference fit o

41、r include a small annular gap resulting from shrinkage and tolerances only3.1.2close-fit pipecontinuous lining pipe of thermoplastic material reshaped or otherwise expanded after insertion to achieve a close fit to the existing pipelineDIN EN ISO 11299-3:2013-05 EN ISO 11299-3:2013 (E) 6 3.2 Techniq

42、uesNo additional definitions apply.3.3 Characteristics3.3.1maximum mean outside diameterdem,maxmaximum value of the mean outside diameter as specified for a given nominal size3.4 MaterialsNo additional definitions apply.3.5 Product stagesNo additional definitions apply.3.6 Service conditions3.6.1max

43、imum operating pressureMOPmaximum effective pressure of the fluid in the piping system which is allowed in continuous useNOTE 1 MOP is expressed in bar, where 1 bar = 0,1 MPa = 105Pa; 1 MPa = 1 N/mm2.NOTE 2 It takes into account the physical and the mechanical characteristics of the components of a

44、piping system.NOTE 3 It is calculated using the following equation:MOPMRSSDR=( ) ( )201C3.7 Joints3.7.1electrofusion jointjoint between a PE socket or saddle electrofusion fitting and a pipe or fitting with spigotted ends, made by heating the electrofusion fittings by the Joule effect of the heating

45、 element incorporated at their jointing surfaces, causing the material adjacent to them to melt and pipe and fitting surfaces to fuse3.7.2butt fusion jointjoint made by heating the planed ends of matching surfaces by holding them against a flat heating plate until the PE material reaches fusion temp

46、erature, quickly removing the heating plate and pushing the two softened ends against one another3.7.3mechanical jointjoint made by assembling a PE pipe to another PE pipe, or any other element of the piping system that generally includes a compression part, to provide for pressure integrity, leakti

47、ghtness and resistance to end loadsNOTE A support sleeve inserted into the pipe bore can be used to provide a permanent support for the PE pipe to prevent creep in the pipe wall under radial compressive forces.DIN EN ISO 11299-3:2013-05 EN ISO 11299-3:2013 (E) 7 3.7.4fusion compatibilityability of t

48、wo similar or dissimilar PE materials to be fused together to form a joint which conforms to the performance requirements of this part of ISO 112994 Symbols and abbreviated terms4.1 SymbolsC overall service (design) coefficientdeoutside diameter (at any point)dem,maxmaximum mean outside diameterdem,

49、minminimum mean outside diameterdmanuforiginal circular outside diameter of the pipe (before processing for insertion)em,maxmaximum mean wall thicknessT temperature at which stress rupture data have been determinedt time to occurrence of a leak in the pipetywall thickness tolerancesdesign stress4.2 Abbreviated termsLPL lower confidence limit of the predicted hydrostatic strengthMFR melt mass-flow rateMOP maximum operating pressureMRS minimum required strengthPE polyethyleneR series of preferred numbers,