DIN EN ISO 1179-2-2014 Connections for general use and fluid power - Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing - Part 2 Heavy-duty (S se.pdf

1、March 2014 Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、23.100.40!%,k“2097293www.din.deDDIN EN ISO 1179-2Connections for general use and fluid power Ports and stud ends with ISO 228-1 threads with elastomeric ormetal-to-metal sealing Part 2: Heavy-duty (S series) and light-duty (L series) stud ends withelastomeric sealing (type E) (ISO 1179-2:2013);Engli

3、sh version EN ISO 1179-2:2013,English translation of DIN EN ISO 1179-2:2014-03Leitungsanschlsse fr allgemeine Anwendung und Fluidtechnik Einschraublcher und Einschraubzapfen mit Gewinde nach ISO 228-1 undElastomerdichtung oder metallener Dichtkante Teil 2: Einschraubzapfen mit Elastomerdichtung (For

4、m E), schwere (S) und leichteReihe (L) (ISO 1179-2:2013);Englische Fassung EN ISO 1179-2:2013,Englische bersetzung von DIN EN ISO 1179-2:2014-03Raccordements pour applications gnrales et transmissions hydrauliques etpneumatiques Orifices et lments mles filetage ISO 228-1 et joint en lastomre ou tanc

5、hit mtalsur mtal Partie 2: lments mles de sries lgre (srie L) et lourde (srie S) avec joint enlastomre (type E) (ISO 1179-2:2013);Version anglaise EN ISO 1179-2:2013,Traduction anglaise de DIN EN ISO 1179-2:2014-03SupersedesDIN EN ISO 1179-2:2008-08www.beuth.deIn case of doubt, the German-language o

6、riginal shall be considered authoritative.Document comprises 18 pages02.14 DIN EN ISO 1179-2:2014-03 2 A comma is used as the decimal marker. National foreword The text of ISO 1179-2:2013 has been prepared by Technical Committee ISO/TC 131 “Fluid power systems” and has been taken over as EN ISO 1179

7、-2:2013 by Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Rohrleitungen und Dampfkesselanlagen (Piping and Boiler Plant Standards Committee), Working Committee NA 0

8、82-00-07 AA Rohrverschraubungen. This document supersedes DIN EN ISO 1179-2:2008-08. DIN EN ISO 1179 consists of the following parts under the general title Connections for general use and fluid power Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing: Part 1: Thre

9、aded ports Part 2: Heavy-duty (S series) and light-duty (L series) stud ends with elastomeric sealing (type E) Part 3: Light-duty (L series) stud ends with sealing by O-ring with retaining ring (types G and H) Part 4: Stud ends for general use only with metal-to-metal sealing (type B) The DIN Standa

10、rds corresponding to the International Standards referred to in Clause 2 of this standard are as follows: ISO 228-1 DIN EN ISO 228-1 ISO 286-1 DIN EN ISO 286-1 ISO 286-2 DIN EN ISO 286-2 ISO 9974-2 DIN EN ISO 9974-2 ISO 19879 DIN EN ISO 19879 Amendments This standard differs from DIN EN ISO 1179-2:2

11、008-08 as follows: a) thread size G 2 A for stud ends has been added; b) the designation of radii R1and R2has been changed to read r1and r2; c) in Table 2, dimension d3has been renamed to inside diameter; d) the standard has been editorially revised. Previous editions DIN EN ISO 1179-2: 2008-08 DIN

12、EN ISO 1179-2:2014-03 3 National Annex NA (informative) Bibliography DIN EN ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads Part 1: Dimensions, tolerances and designation DIN EN ISO 286-1, Geometrical product specification (GPS) ISO code system for tolerances on linea

13、r sizes Part 1: Basis of tolerances, deviations and fits DIN EN ISO 286-2, Geometrical product specification (GPS) ISO code system for tolerances on linear sizes Part 2: Tables of standard tolerance grades and limit deviations for holes and shafts DIN EN ISO 9974-2, Connections for general use and f

14、luid power Ports and stud ends with ISO 261-1 threads with elastomeric or metal-to-metal sealing Part 2: Stud ends with elastomeric sealing (type E) DIN EN ISO 19879, Metallic tube connections for fluid power and general use Test methods for hydraulic fluid power connections DIN EN ISO 1179-2:2014-0

15、3 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM November 2013 ICS 23.100.40 English Version Connections for general use and fluid power - Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing - Part 2: Heavy-duty (S series) and l

16、ight-duty (L series) stud ends with elastomeric sealing (type E) (ISO 1179-2:2013) Raccordements pour applications gnrales et transmissions hydrauliques et pneumatiques - Orifices et lments mles filetage ISO 228-1 et joint en lastomre ou tanchit mtal sur mtal - Partie 2: lments mles de sries lgre (s

17、rie L) et lourde (srie S) avec joint en lastomre (type E) (ISO 1179-2:2013) Leitungsanschlsse fr allgemeine Anwendung und Fluidtechnik - Einschraublcher und Einschraubzapfen mit Gewinde nach ISO 228-1 und Elastomerdichtung oder metallener Dichtkante - Teil 2: Einschraubzapfen mit Elastomerdichtung (

18、Form E), schwere (S) und leichte Reihe (L) (ISO 1179-2:2013) This European Standard was approved by CEN on 12 October 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard wit

19、hout any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other

20、 language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, D

21、enmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMIT

22、TEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 1179-2:2013 EEN ISO 117

23、9-2 Contents Page Foreword . 3 Introduction . 4 1 Scope . 5 2 Normative references. 5 3 Terms and definitions 6 4 Dimensions . 6 5 Requirements . 6 5.1 Working pressure . 6 5.2 Performance . 6 6 Elastomeric seals . 6 7 Test methods 6 7.1 Burst pressure test (failure pressure test) 6 7.2 Cyclic endur

24、ance (impulse) test . 7 7.3 Test report . 7 7.4 Re-use of components. 7 8 Designation of stud ends 7 9 Identification statement (reference to this part of ISO 1179) 8 Annex A (normative) Test data form for ISO 1179-1 port and ISO 1179-2 stud ends . 13 Bibliography 14 2DIN EN ISO 1179-2:2014-03EN ISO

25、 1179-2:2013 (E) This document (EN ISO 1179-2:2013) has been prepared by Technical Committee ISO/TC 131 Fluid power systems in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” the secretariat of which is held by UNI. This European Standard shall be given

26、 the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2014, and conflicting national standards shall be withdrawn at the latest by May 2014. Attention is drawn to the possibility that some of the elements of this document may be the su

27、bject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 1179-2:2008. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to impleme

28、nt this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, S

29、lovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 1179-2:2013 has been approved by CEN as EN ISO 1179-2:2013 without any modification. “”Foreword3DIN EN ISO 1179-2:2014-03EN ISO 1179-2:2013 (E)IntroductionIn fluid power systems, power is

30、 transmitted and controlled through a fluid (liquid or gas) under pressure within a circuit. In general applications, a fluid can be conveyed under pressure. Components are connected through their threaded ports by fluid conductor connectors to tubes and pipes or to hose fittings and hoses.For threa

31、ded ports and stud ends specified in new designs in hydraulic fluid power applications, ISO/TC 131/SC 4 recommends that the ISO 6149 series be used because these International Standards specify ports and stud ends with metric threads and O-ring sealing and because the subcommittee would like to help

32、 users by recommending one preferred system. ISO/TC 131/SC 4 further recommends that threaded ports and stud ends in accordance with the ISO 1179 series, ISO 9974 series and ISO 11926 series not be used for new designs in hydraulic fluid power applications; these International Standards are maintain

33、ed because they specify ports and stud ends that are currently used in hydraulic systems worldwide.For threaded ports and stud ends specified in new designs in pneumatic fluid power applications, ISO/TC 131/SC 4 recommends that ISO 16030 be used, except where products are to interface with ISO 7-1 t

34、hreads, because the subcommittee would like to help users by recommending one preferred system. ISO/TC 131/SC 4 further recommends that threaded ports and stud ends in accordance with the ISO 1179 series not be used for new designs in pneumatic fluid power applications; these International Standards

35、 are maintained because they specify ports and stud ends that are currently used in pneumatic systems worldwide.Significant testing over more than 35 years of use has confirmed the performance requirements of connection ends made from carbon steel. The stud end connections specified in ISO 1179-2, I

36、SO 1179-3 and ISO 1179-4 apply to connectors detailed in ISO 8434-1, ISO 8434-2 and ISO 8434-4.4DIN EN ISO 1179-2:2014-03EN ISO 1179-2:2013 (E) CAUTION The use of stud ends conforming to this part of ISO 1179 with ports conforming to the relevant parts of ISO 6149, ISO 9974 and ISO 11926 could lead

37、to a hazardous situation.1 ScopeThis part of ISO 1179 specifies dimensions, performance requirements and test procedures for heavy-duty (S series) and light-duty (L series) stud ends with ISO 228-1 threads and the elastomeric sealing (type E) that is used with them.Heavy-duty (S series) stud ends wi

38、th type E sealing in accordance with this part of ISO 1179 can be used at working pressures up to 63 MPa (630 bar). Light-duty (L series) stud ends with type E sealing in accordance with this part of ISO 1179 can be used at working pressures up to 25 MPa (250 bar). The permissible working pressure d

39、epends upon size, materials, design, working conditions, application, etc.Conformance to the dimensional information in this part of ISO 1179 does not guarantee rated performance. It is the responsibility of each manufacturer to perform testing according to the specification contained in this part o

40、f ISO 1179 in order to ensure that components made to this part of ISO 1179 comply with the performance ratings.NOTE 1 This part of ISO 1179 applies to connectors detailed in ISO 8434-1 and ISO 8434-2.NOTE 2 The introduction of this part of ISO 1179 gives recommendations for ports and stud ends to b

41、e used for new designs in hydraulic and pneumatic fluid power applications.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated refe

42、rences, the latest edition of the referenced document (including any amendments) applies.ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads Part 1: Dimensions, tolerances and designationISO 286-1, Geometrical product specifications (GPS) ISO code system for tolerances on

43、 linear sizes Part 1: Basis of tolerances, deviations and fitsISO 286-2, Geometrical product specifications (GPS) ISO code system for tolerances on linear sizes Part 2: Tables of standard tolerance classes and limit deviations for holes and shaftsISO 5598, Fluid power systems and components Vocabula

44、ryISO 9974-2, Connections for general use and fluid power Ports and stud ends with ISO 261 threads with elastomeric or metal-to-metal sealing Part 2: Stud ends with elastomeric sealing (type E)ISO 19879, Metallic tube connections for fluid power and general use Test methods for hydraulic fluid power

45、 connections5DIN EN ISO 1179-2:2014-03EN ISO 1179-2:2013 (E)3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 5598 apply.4 DimensionsHeavy-duty (S series) and light-duty (L series) stud ends shall conform to the dimensions given in Figure 1 and Table 2.

46、 Hexagonal tolerances across flats shall be a maximum of h12 in accordance with ISO 286-1 and ISO 286-2.5 Requirements5.1 Working pressureHeavy-duty (S series) and light-duty (L series) stud ends made of carbon steel shall be designed for use at the working pressures given in Table 3.5.2 Performance

47、Heavy-duty (S series) and light-duty (L series) stud ends made of carbon steel shall meet or exceed the relevant burst and impulse pressures given in Table 3, when tested in accordance with Clause 7 and assembled using the torques listed in Table 5.6 Elastomeric sealsElastomeric seals for use with b

48、oth heavy-duty (S series) and light-duty (L series) stud ends shall conform to the dimensions given in Figure 2 and Table 4. Figure 3 shows the correct assembly of the stud end and elastomeric seal.7 Test methods7.1 Burst pressure test (failure pressure test)7.1.1 PrincipleThree samples shall be tes

49、ted to confirm that heavy-duty (S series) and light-duty (L series) stud ends meet or exceed a ratio of 4:1 between the burst and working pressures without failure.7.1.2 Materials7.1.2.1 Test block and stud endsTest blocks shall be in accordance with the requirements specified in ISO 19879. Stud ends shall be made from carbon steel and be plated.7.1.2.2 Test sealsUnless otherwise specified, t