DIN EN ISO 11970-2016 Specification and qualification of welding procedures for production welding of steel castings (ISO 11970 2016) German version EN ISO 11970 2016《钢铸件制造焊接焊接工艺的规.pdf

1、August 2016 English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.160.10; 77.140.80!%Yld“2547365

2、www.din.deDIN EN ISO 11970Specification and qualification of welding procedures for production welding of steel castings (ISO 11970:2016);English version EN ISO 11970:2016,English translation of DIN EN ISO 11970:2016-08Anforderungen und Anerkennung von Schweiverfahren fr das Produktionsschweien von

3、Stahlguss (ISO 11970:2016);Englische Fassung EN ISO 11970:2016,Englische bersetzung von DIN EN ISO 11970:2016-08Descriptif et qualification de modes opratoires de soudage pour le soudage de production des aciers mouls (ISO 11970:2016);Version anglaise EN ISO 11970:2016,Traduction anglaise de DIN EN

4、ISO 11970:2016-08SupersedesDIN EN ISO 11970:2007-09www.beuth.deDocument comprises 26 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.08.16 DIN EN ISO 11970:2016-08 2A comma is used as the decimal marker. National foreword The t

5、ext of ISO 11970:2016 has been prepared by Technical Committee ISO/TC 17/SC 11 “Steel castings” and has been taken over as EN ISO 11970:2016 by Technical Committee ECISS/TC 111 “Steel castings and forgings” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was DIN

6、-Normenausschuss Eisen und Stahl (DIN Standards Committee Iron and Steel), Working Committee NA 021-00-11 AA Stahlguss. The DIN Standards corresponding to the International Standards referred to in this document is as follows: ISO 148-1 DIN EN ISO 148-1 ISO 4136 DIN EN ISO 4136 ISO 5817 DIN EN ISO 5

7、817 ISO 6507-1 DIN EN ISO 6507-1 ISO 6892-1 DIN EN ISO 6892-1 ISO 9016 DIN EN ISO 9016 ISO 9606-1 DIN EN ISO 9606-1 ISO 15607 DIN EN ISO 15607 ISO 15612 DIN EN ISO 15612 Amendments This standard differs from DIN EN ISO 11970:2007-09 as follows: a) normative references have been updated; b) all figur

8、es and keys have been revised; c) in Table 2, the entry to A3 has been modified and A4 has been deleted; d) the standard has been editorially revised. Previous editions DIN EN ISO 11970: 2007-09 DIN EN ISO 11970:2016-08 3 National Annex NA (informative) Bibliography DIN EN ISO 148-1, Metallic materi

9、als Charpy pendulum impact test Part 1: Test method DIN EN ISO 4136, Destructive tests on welds in metallic materials Transverse tensile test DIN EN ISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections DIN EN ISO

10、6507-1, Metallic materials Vickers hardness test Part 1: Test method DIN EN ISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperature DIN EN ISO 9016, Destructive tests on welds in metallic materials Impact tests Test specimen location, notch orientation and examinati

11、on DIN EN ISO 9606-1, Qualification testing of welders Fusion welding Part 1: Steels DIN EN ISO 15607, Specification and qualification of welding procedures for metallic materials General rules DIN EN ISO 15612, Specification and qualification of welding procedures for metallic materials Qualificati

12、on by adoption of a standard welding procedure DIN EN ISO 11970:2016-08 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 11970 March 2016 ICS 25.160.10; 77.140.80 Supersedes EN ISO 11970:2007English Version Specification and qualification of welding procedu

13、res for production welding of steel castings (ISO 11970:2016) Descriptif et qualification de modes opratoires de soudage pour le soudage de production des aciers mouls (ISO 11970:2016) Anforderungen und Anerkennung von Schweiverfahren fr das Produktionsschweien von Stahlguss (ISO 11970:2016) This Eu

14、ropean Standard was approved by CEN on 10 January 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references

15、 concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN memb

16、er into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, Fra

17、nce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES K

18、OMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 11970:2016 EForeword 5Introduction .61 Scope .72 Normative references 73 Terms and definiti

19、ons .84 Preliminary welding procedure specification (pWPS) .85 Welding procedure qualification .86 Test piece 86.1 General . 86.2 Shape and dimensions of test piece 86.3 Welding of sample 97 Examination and testing 117.1 Extent of testing 117.2 Location and cutting of test specimens 117.3 Non-destru

20、ctive testing 117.4 Destructive test 137.4.1 Transverse (to weld groove) tensile test 137.4.2 Macro-examination .137.4.3 Micro-examination 137.4.4 Impact test 137.4.5 Hardness test .137.5 Qualification and retesting 147.6 Welder qualification 148 Range of qualification 148.1 General 148.2 Related to

21、 the manufacturer 148.3 Related to the material 158.3.1 Parent metal Grouping system for cast steel grades .158.3.2 Parent metal thickness (range of qualification) 168.4 Common to all welding procedures . 168.4.1 Welding process 168.4.2 Welding positions .168.4.3 Type of joint 168.4.4 Filler metal .

22、168.4.5 Type of current .168.4.6 Heat input . 168.4.7 Preheat temperature .178.4.8 Interpass temperature .178.4.9 Post-weld heat treatment 178.5 Specific to process . 178.5.1 Processes 111 manual metal arc welding (metal arc welding with covered electrode); shielded metal arc welding and 114 (self-s

23、hielded tubular-cored arc welding). . 178.5.2 Process 121 (submerged arc welding with one wire electrode).178.5.3 Processes 131 (metal-arc inert gas welding; MIG welding; gas metal arc welding), 135 (metal active gas welding; MAG welding; gas metal arc welding), 136 (tubular cored metal arc welding

24、with active gas shield; flux cored arc welding) and 138 (MAG welding with metal cored electrode) .178.5.4 Process 141 (Tungsten inert gas welding; TIG welding; gas tungsten arc welding) 17Contents PageEN ISO 11970:2016 (E)DIN EN ISO 11970:2016-08 2European foreword .4Annex A (informative) Record for

25、m (WPQR) welding procedure qualification Test certificate 19Annex B (normative) Details of weld test .20Bibliography .22EN ISO 11970:2016 (E)DIN EN ISO 11970:2016-08 39 Welding procedure qualification record (WPQR) .17European foreword This document (EN ISO 11970:2016) has been prepared by Technical

26、 Committee ISO/TC 17 “ Steel“ in collaboration with Technical Committee ECISS/TC 111 “Steel castings and forgings” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the

27、latest by September 2016, and conflicting national standards shall be withdrawn at the latest by September 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any

28、or all such patent rights. This document supersedes EN ISO 11970:2007. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmar

29、k, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement noti

30、ce The text of ISO 11970:2016 has been approved by CEN as EN ISO 11970:2016 without any modification. EN ISO 11970:2016 (E)DIN EN ISO 11970:2016-08 4 ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work

31、of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-government

32、al, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the I

33、SO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibi

34、lity that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of p

35、atent declarations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as in

36、formation about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 17, Steel, Subcommittee SC 11, Steel castings.This second edition cancels and replaces the fi

37、rst edition (ISO 11970:2001), which has been technically revised. In particular, Figures 1, 2 and 3 have been redrawn to clarify labels.EN ISO 11970:2016 (E)DIN EN ISO 11970:2016-08 5 IntroductionAll welding procedure qualifications for production welding of steel castings are intended to be in acco

38、rdance with this International Standard.Previous procedure qualifications that conform to the range of qualification of Clause 8 are valid under this International Standard.Where additional tests have to be carried out to complete the qualification, it is only necessary to perform the additional tes

39、ts to the requirements of Clauses 6 and 7.EN ISO 11970:2016 (E)DIN EN ISO 11970:2016-08 6 1 ScopeThis International Standard specifies how a welding procedure specification (WPS) for production welding of steel castings is qualified.It defines the conditions for the execution of welding procedure qu

40、alification tests and the limits of validity of a qualified welding procedure for all practical welding operations within the range of essential variables.Tests are intended to be carried out in accordance with this International Standard unless additional tests are specified by the purchaser or by

41、agreement between the contracting parties.This International Standard applies to the arc welding of steel castings. The principles of this International Standard can be applied to other fusion welding processes subject to agreement between the contracting parties.In the case of specific service, mat

42、erial or manufacturing conditions, tests more comprehensive than those specified by this International Standard can be specified by the purchaser, in order to gain more information, e.g. longitudinal weld tensile tests, bend tests, chemical analyses, ferrite determination in austenitic stainless ste

43、els, elongation, Charpy “V” impact tests, and radiography.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable to its application. For dated references, only the edition cited applies. For undated references, the latest

44、 edition of the referenced document (including any amendments) applies.ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test methodISO 857-1, Welding and allied processes Vocabulary Part 1: Metal welding processesISO 4136, Destructive tests on welds in metallic materials Transverse

45、tensile testISO 4969, Steel Macroscopic examination by etching with strong mineral acidsISO 4986, Steel castings Magnetic particle inspectionISO 4987, Steel castings Liquid penetrant inspectionISO 4992-1, Steel castings Ultrasonic examination Part 1: Steel castings for general purposesISO 4992-2, St

46、eel castings Ultrasonic examination Part 2: Steel castings for highly stressed componentsISO 4993, Steel and iron castings Radiographic inspectionISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfectionsISO 6507-1, Met

47、allic materials Vickers hardness test Part 1: Test methodISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperatureISO 9016, Destructive tests on welds in metallic materials Impact tests Test specimen location, notch orientation and examinationEN ISO 11970:2016 (E)DIN

48、EN ISO 11970:2016-08 7 ISO 9606-1, Qualification testing of welders Fusion welding Part 1: SteelsISO 15607, Specification and qualification of welding procedures for metallic materials General rulesISO 15612, Specification and qualification of welding procedures for metallic materials Qualification by adoption of a standard welding procedure3 Terms and definitionsFor the purposes of this