DIN EN ISO 12100-2011 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100 2010) German version EN ISO 12100 2010《机械安全性 设计一般原则 风险评估和风.pdf

1、March 2011 Translation by DIN-Sprachendienst.English price group 30No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、13.110!$m2“1748815www.din.deDDIN EN ISO 12100Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010)English translation of DIN EN ISO 12100:2011-03Sicherheit von Maschinen Allgemeine Gestaltungsleitstze Risikobeurteilung und Risikominderung (ISO 12100:20

3、10)Englische bersetzung von DIN EN ISO 12100:2011-03Scurit des machines Principes gnraux de conception Apprciation du risque et rduction du risque (ISO 12100:2010)Traduction anglaise de DIN EN ISO 12100:2011-03Supersedes DIN EN ISO 12100-1:2004-04, DIN EN ISO 12100-1/A1:2009-10, DIN EN ISO 12100-2:2

4、004-04,DIN EN ISO 12100-2/A1:2009-10 and DIN EN ISO 14121-1:2007-12See start of applicationSupersedes: see belowwww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.8903.11 DIN EN ISO 12100:2011-03 2 Start of application The start of ap

5、plication of this standard is 1 March 2011. DIN EN ISO 12100-1:2004-04, DIN EN ISO 12100-1/A1:2009-10, DIN EN ISO 12100-2:2004-04, DIN EN ISO 12100-2/A1:2009-10 and DIN EN ISO 14121-1:2007-12 may be used in parallel until 1 November 2013. National foreword This document includes safety requirements

6、within the meaning of the 9. Verordnung zum Gerte- und Produktsicherheitsgesetz (GPSG) (Ninth Ordinance to the Equipment and Product Safety Act). This document has been prepared by Technical Committee ISO/TC 199 “Safety of machinery” in collaboration with Technical Committee CEN/TC 114 “Safety of ma

7、chinery”. Germany holds the secretariats of both Technical Committees. The responsible German bodies involved in its preparation were the Normenausschuss Sicherheitstechnische Grundstze (Safety Design Principles Standards Committee), Normenausschuss Maschinenbau (Mechanical Engineering Standards Com

8、mittee), and the DKE Deutsche Kommission Elektrotechnik Elektronik Informa-tionstechnik im DIN und VDE (German Commission for Electrical, Electronic and Information Technologies of DIN and VDE), Joint Working Committee NA 095-01-01 GA Allgemeine Grundstze und Terminologie. This document includes the

9、 contents of the previous standards DIN EN ISO 12100-1:2004 and DIN EN ISO 12100-2:2004 including the Amendments published in 2009 as well as DIN EN ISO 14121-1:2007. According to the decision of ISO/TC 199, technical modifications refer exclusively to those contents which are in connection with the

10、 revised Machinery Directive, Directive 2006/42/EC. Therefore documentation based on the replaced documents (e.g. risk assessment, type-C standards) does not need to be updated or revised. A practical guide to risk assessment, with examples, will be published in English as ISO Technical Report ISO/T

11、R 14121-2:2007. Explanatory notes regarding the German terms “In Betrieb nehmen“ and “Auer Betrieb nehmen“ According to the revised Machinery Directive 2006/42/EC, the term “putting into service” is defined as “the first use, for its intended purpose, in the European Community, of machinery covered

12、by this Directive”. In both the revised Machinery Directive and the “old” Machinery Directive, 98/37/EC this term has been translated into German as “Inbetriebnahme”. In previous editions of the present standard, the English terms “commissioning” and “de-commissioning” were translated as “Inbetriebn

13、ahme” and “Auerbetriebnahme”, respectively. This created an inconsistency between the use of the German terms in the Machinery Directive and in DIN EN ISO 12100-1. The phase in the life cycle of a machine “commissioning”, which was translated in the previous editions of the present standard as “Inbe

14、triebnahme”, is not to be confused with the “Inbetriebnahme durch den Betreiber” (lit. “putting into service by the operator”). The correct German translation of the term “commissioning” would be the expression “In Betrieb nehmen”, which would not conflict with the definition of “Inbetriebnahme” giv

15、en in the current Machinery Directive 2006/42/EC. Thus, in this standard the expression “In Betrieb nehmen” is used instead of “Inbetriebnahme” to The commissioning (“In Betrieb nehmen”) of a machine or installation is carried out to check its proper functioning and characteristics, and to identify

16、and eliminate any faults. It is the final testing phase of a machine or installation and as such is the responsibility of the manufacturer, even when the machine is in the refer to this phase in a machines life cycle. operators facilities. DIN EN ISO 12100:2011-03 3 In the manufacturing process, the

17、 life cycle phase “commissioning” (“In Betrieb nehmen”) occurs before “putting into service” (“Inbetriebnahme”), without the machine having to conform to the European Machinery Directive. Likewise, the term “disabling” (which in ISO 12100 replaces the previously used term “de-commissioning”) as a ma

18、chine life cycle phase has been translated into German correctly as “Auer Betrieb nehmen”. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 447 there is no national standard available ISO 2972 there is no national standard available ISO

19、4413 DIN EN ISO 4413 ISO 4414 DIN EN ISO 4414 ISO 6385 DIN EN ISO 6385 ISO 7000 DIN ISO 7000 ISO 9355-1 DIN EN 894-1 ISO 9355-3 DIN EN 894-3 ISO 10075 DIN EN ISO 10075-1 ISO 10075-2 DIN EN ISO 10075-2 ISO/TR 11688-1 DIN EN ISO 11688-1 ISO 11689 DIN EN ISO 11689 ISO 13849-1 DIN EN ISO 13849-1 ISO 138

20、50 DIN EN ISO 13850 ISO 13851 DIN EN 574 ISO 13854 DIN EN 349 ISO 13855 DIN EN ISO 13855 ISO 13856 (all parts) DIN EN 1760 (all parts) ISO 13857 DIN EN ISO 13857 ISO 14118 DIN EN 10371)ISO 14119 DIN EN 1088 ISO 14120 DIN EN 9532)ISO 14122 (all parts) DIN EN ISO 14122 (all parts) ISO 14122-3 DIN EN I

21、SO 14122-3 ISO 14123-1 DIN EN 626-1 ISO 14163 DIN EN ISO 14163 ISO 15667 DIN EN ISO 15667 ISO/IEC Guide 51 DIN 820-120 IEC 60079-11 DIN EN 60079-11 IEC 60204 (all parts) DIN EN 60204 (all parts) IEC 60204-1 DIN EN 60204-1 IEC 60335-1 DIN EN 60335-1 IEC 60745-1 DIN EN 60745-1 IEC 60947-5-1 DIN EN 609

22、47-5-1 IEC 61000-6 (all parts) DIN EN 61000-6 (all parts) IEC 61029 (all parts) DIN EN 61029 (all parts) IEC 61310 (all parts) DIN EN 61310 (all parts) IEC 61496 (all parts) DIN EN 61496-1, DIN CLC/TS 61496-2 and DIN CLC/TS 61496-3 IEC 61508 (all parts) DIN EN 61508 (all parts) IEC/TS 62046 DIN CLC/

23、TS 62046 IEC 62061 DIN EN 62061 IEC 62079 DIN EN 62079 IEC 60050-191 IEV 191 1) Replaced by the new edition of 2008 which is no longer identical to ISO 14118:2000. 2) Replaced by the new edition of 2009 which is no longer identical to ISO 14120:2002. DIN EN ISO 12100:2011-03 4 Amendments This docume

24、nt differs from DIN EN ISO 12100-1:2004-04, DIN EN ISO 12100-2/A1:2009-10, DIN EN ISO 12100-2:2004-04, DIN EN ISO 12100-2/A1:2009-10 and DIN EN ISO 14121-1:2007-12 as follows: a) the title of the standard has been changed with regard to the contents of the previous standards; b) the technical conten

25、ts of the previous standards have been revised and combined in this standard; c) Amendments DIN EN ISO 12100-1/A1:2009-10 and DIN EN ISO 12100-2/A1:2009-10 have been incorporated; d) the definition of machinery/machine has been brought in line with Directive 2006/42/EC; e) the standard has been edit

26、orially revised and all references and cross-references have been updated. Previous editions DIN 31000/VDE 1000: 1978-03 DIN EN 292-1: 1991-11 DIN EN 292-2: 1991-11, 1995-06 DIN EN 1050: 1997-01 DIN EN ISO 12100-1: 2004-04 DIN EN ISO 12100-1/A1: 2009-10 DIN EN ISO 12100-2: 2004-04 DIN EN ISO 12100-2

27、/A1: 2009-10 DIN EN ISO 14121-1: 2007-12 DIN EN ISO 12100:2011-03 5 National Annex NA (informative) Bibliography DIN 820-120, Standardization Part 120: Guidelines for the inclusion of safety aspects in standards DIN EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human bod

28、y DIN EN 574, Safety of machinery Two-hand control devices Functional aspects Principles for design DIN EN 626-1, Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery Part 1: Principles and specifications for machinery manufacturers DIN EN 894-1, Safety of

29、machinery Ergonomics requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators DIN EN 894-3, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuator

30、s DIN EN 953, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards DIN EN 1037, Safety of machinery Prevention of unexpected start-up DIN EN 1088, Safety of machinery Interlocking devices associated with guards Principles for design and selectio

31、n DIN EN 1760 (all parts), Safety of machinery Pressure sensitive protective devices DIN EN 60079-11, DIN EN 60204 (all parts), Safety of machinery Electrical equipment of machines DIN EN 60204-1, Safety of machinery Electrical equipment of machines Part 1: General requirements DIN EN 60335-1, House

32、hold and similar electrical appliances Safety Part 1: General requirements DIN EN 60745-1, Hand-held motor-operated electric tools Safety Part 1: General requirements DIN EN 60947-5-1, Low-voltage switchgear and controlgear Part 5-1: Control circuit devices and switching elements Electromechanical c

33、ontrol circuit devices DIN EN 61000-6 (all parts), Electromagnetic compatibility (EMC) Part 6-1: Generic standards DIN EN 61029 (all parts), Safety of transportable motor-operated electric tools DIN EN 61310 (all parts), Safety of machinery Indication, marking and actuation DIN EN 61496-1, Safety of

34、 machinery Electro-sensitive protective equipment Part 1: General requirements and tests DIN CLC/TS 61496-2, Safety of machinery Electro-sensitive protective equipment Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs) Explosive atmospheres Part 11:

35、 Equipment protection by intrinsic safety “ ” iDIN EN ISO 12100:2011-03 6 DIN CLC/TS 61496-3, Safety of machinery Electro-sensitive protective equipment Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR) DIN EN 61508 (all parts), F

36、unctional safety of electrical/electronic/programmable electronic safety-related systems DIN CLC/TS 62046, Safety of machinery Application of protective equipment to detect the presence of persons DIN EN 62061, Safety of machinery Functional safety of safety-related electrical, electronic and progra

37、mmable electronic control systems DIN EN 62079, Preparation of instructions Structuring, content and presentation DIN EN ISO 4413, Hydraulic fluid power General rules and safety requirements for systems and their components DIN EN ISO 4414, Pneumatic fluid power General rules and safety requirements

38、 for systems and their components DIN EN ISO 6385, Ergonomic principles in the design of work systems DIN EN ISO 10075-1, Ergonomic principles related to mental work-load Part 1: General terms and definitions DIN EN ISO 10075-2, Ergonomic principles related to mental workload Part 2: Design principl

39、es DIN EN ISO 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning DIN EN ISO 11689, Acoustics Procedure for the comparison of noise emission-data for machinery and equipment DIN EN ISO 13849-1, Safety of machinery Safety-related parts of contr

40、ol systems Part 1: General principles for design DIN EN ISO 13850, Safety of machinery Emergency stop Principles for design DIN EN ISO 13855, Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body DIN EN ISO 13857, Safety of machinery Safety dist

41、ances to prevent hazard zones being reached by upper and lower limbs DIN EN ISO 14122 (all parts), Safety of machinery Permanent means of access to machinery DIN EN ISO 14122-3, Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails DIN EN ISO 14163, A

42、coustics Guidelines for noise control by silencers DIN EN ISO 15667, Acoustics Guidelines for noise control by enclosures and cabins DIN ISO 7000, Graphical symbols for use on equipment Index and synopsis (also see ISO 7000 Database) IEV 191, International Electrotechnical Vocabulary Chapter 191: De

43、pendability and quality of service EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 12100 November 2010 ICS 13.110 Supersedes EN ISO 12100-1:2003, EN ISO 12100-2:2003, EN ISO 14121-1:2007English Version Safety of machinery General principles for design Risk assessment and risk reduction (ISO

44、 12100:2010) Scurit des machines Principes gnraux de conception Apprciation du risque et rduction du risque (ISO 12100:2010) Sicherheit von Maschinen Allgemeine Gestaltungsleitstze Risikobeurteilung und Risikominderung (ISO 12100:2010) This European Standard was approved by CEN on 9 October 2010. CE

45、N members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on app

46、lication to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC M

47、anagement Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Net

48、herlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitatio

49、n in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 12100:2010: EContents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .6 4 Strategy for risk assessment and risk reduction .14 5 Risk assessment17 5.1 General17 5.2 Information for risk assessment 17 5.3 Determination of limits of machinery 18 5.3.1 General18 5.3.2 Use limits 18 5.3.3 Space lim