DIN EN ISO 12679-2015 Thermal spraying - Recommendations for thermal spraying (ISO 12679 2011) German version EN ISO 12679 2015《热喷涂 热喷涂用建议(ISO 12679-2011) 德文版本EN ISO 12679-2015》.pdf

1、December 2015 English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.220.20!%J“2399694www.din.deD

2、IN EN ISO 12679Thermal spraying Recommendations for thermal spraying (ISO 12679:2011);English version EN ISO 12679:2015,English translation of DIN EN ISO 12679:2015-12Thermisches Spritzen Empfehlungen fr das thermische Spritzen (ISO 12679:2011);Englische Fassung EN ISO 12679:2015,Englische bersetzun

3、g von DIN EN ISO 12679:2015-12Projection thermique Recommandations pour la projection thermique (ISO 12679:2011);Version anglaise EN ISO 12679:2015,Traduction anglaise de DIN EN ISO 12679:2015-12SupersedesDIN EN 14616:2005-02www.beuth.deDocument comprises 2 pagesDTranslation by DIN-Sprachendienst.In

4、 case of doubt, the German-language original shall be considered authoritative.301.16DIN EN ISO 12679:2015-12 2 A comma is used as the decimal marker. National foreword The text of ISO 12679:2011 has been prepared by Technical Committee ISO/TC 107 “Metallic and other inorganic coatings” and has been

5、 taken over as EN ISO 12679:2015 by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was DIN-Normenausschuss Schweien und verwandte Verfahren (DIN Standards Committee Welding and Alli

6、ed Processes), Working Committee NA 092-00-14 AA Thermisches Spritzen und thermisch gespritzte Schichten (DVS AG V 7). The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 3452-1 DIN EN ISO 3452-1 ISO 6506-1 DIN EN ISO 6506-1 ISO 6507-1 DIN

7、EN ISO 6507-1 ISO 6508-1 DIN EN ISO 6508-1 ISO 8501-1 DIN EN ISO 8501-1 ISO 8503-1 DIN EN ISO 8503-1 ISO 9001 DIN EN ISO 9001 ISO 11124-2 DIN EN ISO 11124-2 ISO 11126-7 DIN EN ISO 11126-7 ISO 12690 DIN EN ISO 12690 ISO 14232 DIN EN 1274 ISO 14917 DIN EN ISO 14917 ISO 14918 DIN EN ISO 14918 ISO 14919

8、 DIN EN ISO 14919 ISO 14920 DIN EN ISO 14920 ISO 14921 DIN EN ISO 14921 ISO 14922-1 DIN EN ISO 14922-1 ISO 14922-2 DIN EN ISO 14922-2 ISO 14922-3 DIN EN ISO 14922-3 ISO 14922-4 DIN EN ISO 14922-4 ISO 14923 DIN EN ISO 14923 ISO 14924 DIN EN ISO 14924 ISO 17836 DIN EN ISO 17836 Amendments This standar

9、d differs from DIN EN 14616:2005-02 as follows: a) he technical substance of the standard has not been changed; tb) further normative references have been added to Clause 2 and the Bibliography has been updated; c) Subclauses 15.3 (Testing accompanying specimens) and 15.4 (Scope of tests) have been

10、deleted; d) the informative Annex A (Structure of available standards in the field of thermal spraying) has been deleted. Previous editions DIN EN 14616: 2005-02 DIN EN ISO 12679:2015-12 3 National Annex NA (informative) Bibliography DIN EN ISO 3452-1, Non-destructive testing Penetrant testing Part

11、1: General principles DIN EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method DIN EN ISO 6507-1, Metallic materials Vickers hardness test Part 1: Test method DIN EN ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method DIN EN ISO 8501-1, Preparation of ste

12、el substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings DIN EN ISO 8503-1, Preparation of steel substrates befor

13、e application of paints and related products Surface roughness characteristics of blast-cleaned steel substrates Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces DIN EN ISO 9001, Quality management systems Requirements D

14、IN EN ISO 11124-2, Preparation of steel substrates before application of paints and related products Specifications for metallic blast-cleaning abrasives Part 2: Chilled-iron grit DIN EN ISO 11126-7, Preparation of steel substrates before application of paints and related products Specifications for

15、 non-metallic blast-cleaning abrasives Part 7: Fused aluminium oxide DIN EN ISO 12690, Metallic and other inorganic coatings Thermal spray coordination Tasks and responsibilities DIN EN ISO 14917, Thermal spraying Terminology, classification DIN EN ISO 14918, Thermal spraying Approval testing of the

16、rmal sprayers ISO 14919, Technical supply conditions DIN EN ISO 14920, Thermal spraying Spraying and fusing of self-fluxing alloys DIN EN ISO 14921, Thermal spraying Procedures for the application of thermally sprayed coatings for engineering components DIN EN ISO 14922-1, Thermal spraying Quality r

17、equirements of thermally sprayed structures Part 1: Guidance for selection and use DIN EN ISO 14922-2, Thermal spraying Quality requirements of thermally sprayed structures Part 2: Comprehensive quality requirements DIN EN ISO 14922-3, Thermal spraying Quality requirements of thermally sprayed struc

18、tures Part 3: Standard quality requirements DIN EN ISO 14922-4, Thermal spraying Quality requirements of thermally sprayed structures Part 4: Elementary quality requirements DIN EN Thermal spraying Wires, rods and cords for flame and arc spraying Classification DIN EN ISO 12679:2015-12 4 DIN EN ISO

19、14923, Thermal spraying Characterization and testing of thermally sprayed coatings DIN EN ISO 14924, Thermal spraying Post-treatment and finishing of thermally sprayed coatings DIN EN ISO 17836, Thermal spraying Determination of the deposition efficiency for thermal spraying DIN EN 1274, Thermal spr

20、aying Powders Composition, technical supply conditions EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 12679 October 2015 ICS 25.220.20 Supersedes EN 14616:2004English Version Thermal spraying - Recommendations for thermal spraying (ISO 12679:2011) Projection thermique - Recommandations pou

21、r la projection thermique (ISO 12679:2011) Thermisches Spritzen - Empfehlungen fr das thermische Spritzen (ISO 12679:2011) This European Standard was approved by CEN on 27 September 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giv

22、ing this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three off

23、icial versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies o

24、f Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,

25、 Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide f

26、or CEN national Members. Ref. No. EN ISO 12679:2015 EContents PageIntroduction 1 Scope 2 Normative references .3 Terms and definitions .4 Parent material .5 Component geometry .6 Spray materials 6.1 General .6.2 Selection of spray materials .6.3 Supply, handling and storage 7 Gases for spraying 8 Li

27、quid fuels for spraying .9 Spray equipment .9.1 General .9.2 Spray device .9.3 Mechanical equipment, rotating devices, handling systems, robots .9.4 Essential auxiliary equipment 10 Surface preparation prior to spraying .10.1 General .10.2 General pretreatments, degreasing, cleaning .10.3 Grit-blast

28、ing and other preparation methods 10.4 Covering, masking of areas not to be coated 11 Thermal spraying procedure 11.1 Spraying procedure specification .11.2 Applying the spraying process .12 Post-treatment of the coating 13 Health, safety and environmental aspects .1514 Recommendations for quality a

29、ssurance .1514.1 Quality-assurance measures .1514.2 Personnel qualification 1715 Testing of components and accompanying specimens .1715.1 General .1715.2 Tests on the component itself 17Bibliography .1European foreword 3111111111212121314EN ISO 12679:2015 (E) 2Foreword 4566778888991010101010109DIN E

30、N ISO 12679:2015-12 European foreword The text of ISO 12679:2011 has been prepared by Technical Committee ISO/TC 107 “Metallic and other inorganic coatings” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 12679:2015 by Technical Committee CEN/TC 240 “The

31、rmal spraying and thermally sprayed coatings” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2016, and conflicting national standards shall be withd

32、rawn at the latest by April 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 14616:2004. According to

33、 the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece

34、, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 12679:2011 has been approved by CEN as EN ISO 12679:2015 without

35、 any modification. EN ISO 12679:2015 (E) 3DIN EN ISO 12679:2015-12 ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical

36、committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with

37、the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.The main task of technical committees is to prepare International Standards. Draft Internati

38、onal Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.Attention is drawn to the possibility that some of the elements of this document may be t

39、he subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights.ISO 12679 was prepared by Technical Committee ISO/TC 107, Metallic and other inorganic coatings.EN ISO 12679:2015 (E) 4DIN EN ISO 12679:2015-12 IntroductionThermal spraying encompasses proces

40、ses used in the production of coatings and free-standing bodies for which spray materials are surface-melted, melted off or melted and then propelled onto suitably prepared workpiece surfaces. The workpiece surfaces are not surface-melted. In order to achieve specific coating properties, the spray c

41、oating can undergo additional post-treatment, either thermal or otherwise, for example, sealing.Thermally sprayed coatings serve to improve the surface properties of a workpiece by manufacturing or repair operations. This can be done, for example, in relation to wear, corrosion, heat transfer or hea

42、t insulation, electrical conductivity or insulation, appearance and/or for restoring the part to working order. In certain cases, a spray coating can render a surface solderable.Chiefly due to their bonding mechanism, thermally sprayed coatings without thermal post-treatment can be distinguished fro

43、m coatings applied with other processes, such as deposition welding, brazing, physical vapour deposition (PVD) or chemical vapour deposition (CVD).The advantages of thermal spraying are the following. T he workpieces to be coated are only slightly heated so that distortion and any other undesired st

44、ructural changes to the parent material are avoided. This does not apply if the coatings are thermally treated during or after the spraying process. T he application is not dependent on the size of the workpiece or component. The operation can be stationary or mobile depending on the spraying proces

45、s. E ven geometrically complex components can be coated using the appropriate spray set-up. T he untreated surface of spray coatings generally provides a good bond coat for painting. D epending on the spraying process and spray material, different coating thicknesses can be applied, although a coati

46、ng thickness of approximately 10 m is currently considered to be the lower limit.Process-related disadvantages are as follows: t he bond strength of thermally sprayed coatings without thermal post-treatment derives from adhesive forces only; t he bond strength can be influenced due to an expansion m

47、ismatch between the coating and substrate material, especially in the case of a high operation temperature; s pray coatings are micro-porous; t he thicker the spray coating, the higher the residual stresses in the coating, and the degree of multi-axial stress thus increases; s pray coatings without

48、additional thermal post-treatment are sensitive to edge pressure, localized and linear loads and to impact stresses; t here are restrictions in relation to the geometric dimensions, for example, for the inner coatings of workpieces whose inner diameter is too small.EN ISO 12679:2015 (E) 5DIN EN ISO

49、12679:2015-12 1 ScopeThis International Standard includes general guidelines for the workmanlike production of metallic, metal-ceramic, oxide-ceramic and plastic coatings, by means of thermal spraying on metallic and non-metallic parent materials.This International Standard provides recommendations for an appropriate and practical spray set-up, faultless manufacturing, monitoring, quality assurance and for non-destructive and destructive tests on the component and accompanying specim