DIN EN ISO 13628-10-2007 Petroleum and natural gas industries - Design and operation of subsea production systems - Part 10 Specification for bonded flexible pipe (ISO 13628-10 200.pdf

1、Januar 2007DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINPreisgruppe 23DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestattet.ICS 75.180.10!,px“9778590www.din.deDDI

2、N EN ISO 13628-10Erdl- und Erdgasgewinnung Konstruktion und Betrieb von Unterwasser-Produktionssystemen Teil 10: Anforderungen an miteinander verklebte Leitungen(ISO 13628-10:2005);Englische Fassung EN ISO 13628-10:2006Petroleum and natural gas industries Design and operation of subsea production sy

3、stems Part 10: Specification for bonded flexible pipe (ISO 13628-10:2005);English version EN ISO 13628-10:2006Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 10: Spcification pour canalisations flexibles composites (ISO 13628-10:2005);Versio

4、n anglaise EN ISO 13628-10:2006Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 Berlin www.beuth.deGesamtumfang 79 SeitenB55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 DIN EN ISO 13628-10:2007-01 2 Nationales Vorwort Diese Europische Norm (EN ISO 13628-10:2006) wurde vom

5、 Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie (Sekretariat: Frankreich) erstellt. Es handelt sich dabei um die unvernderte bernahme von ISO 13628-10:2005, erarbeitet von ISO/TC 67 Materials, equipment and offshore struc

6、tures for petroleum, petrochemical and natural gas industries, SC 4 Drilling and production equipment“. Fr Deutschland war der Normenausschuss Erdl- und Erdgasgewinnung (NG), Arbeitsausschuss 109-00-1-04 AK Bohr- und Frdereinrichtungen, beteiligt. Diese Europische Norm enthlt unter Bercksichtigung d

7、es DIN-Prsidialbeschlusses 13/1983 nur die englische Originalfassung der ISO-Norm. Diese Norm enthlt neben den gesetzlichen Einheiten auch SI-fremde Einheiten, die im Deutschen Normenwerk nicht zugelassen sind. Es wird jedoch ausdrcklich darauf hingewiesen, dass die Anwendung dieser Einheiten im nat

8、ionalen amtlichen und geschftlichen Verkehr aufgrund des Gesetzes ber Einheiten im Messwesen nicht zulssig ist. B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 13628-10 October 2006 ICS 75.180.10 English Version Petroleum

9、and natural gas industries Design and operation of subsea production systems - Part 10: Specification for bonded flexible pipe (ISO 13628-10:2005) Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 10: Spcification pour canalisations flexibles

10、composites (ISO 13628-10:2005) Erdl- und Erdgasgewinnung Konstruktion und Betrieb von Unterwasser-Produktionssystemen Teil 10: Anforderungen an miteinander verklebte Leitungen (ISO 13628-10:2005) This European Standard was approved by CEN on 6 October 2006. CEN members are bound to comply with the C

11、EN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or t

12、o any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official version

13、s. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,

14、 Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. R

15、ef. No. EN ISO 13628-10:2006: EB55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 13628-10:2006 (E) 2 Contents Page Foreword. 4 Introduction 5 1 Scope . 6 1.1 Purpose 6 1.2 Products. 6 1.3 Applications 7 2 Normative references . 7 3 Terms, definitions and abbreviations. 10 3

16、.1 Terms and definitions. 10 3.2 Symbols and abbreviations . 15 4 Functional requirements 16 4.1 General. 16 4.2 Overall requirements 16 4.3 General design parameters . 16 4.4 Internal fluid parameters 17 4.5 External environment . 18 4.6 System requirements . 19 5 Design requirements 22 5.1 Loads a

17、nd load effects. 22 5.2 Pipe design methodology 25 5.3 Pipe structure design . 26 5.4 System design requirements. 31 6 Materials. 33 6.1 Material requirements. 33 6.2 Qualification requirements 38 6.3 Quality assurance requirements . 44 7 Manufacturing requirements . 45 7.1 Quality assurance require

18、ments . 45 7.2 Carcass 47 7.3 Preparation of compound and calendering . 47 7.4 Elastomer winding 48 7.5 Reinforcement armour layer 49 7.6 Insulation layers 49 7.7 End fitting 50 7.8 Curing process 51 7.9 Special processes. 52 7.10 Manufacturing tolerances 54 7.11 Repairs. 54 8 Documentation 55 8.1 G

19、eneral. 55 8.2 Design premise . 55 8.3 Design load report 55 8.4 Design report. 55 8.5 Manufacturing quality plan 56 8.6 Fabrication specification 56 8.7 As-built documentation 56 8.8 Operation manual . 57 B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 13628-10:2006 (E)

20、3 Page 9 Factory acceptance tests58 9.1 General .58 9.2 Gauge test 59 9.3 Hydrostatic pressure test .59 9.4 Electrical continuity and resistance tests.60 9.5 Kerosene test.60 9.6 Vacuum test .60 10 Marking and packaging.61 10.1 Marking.61 10.2 Packaging.61 Annex A (informative) Purchasing guidelines

21、 .63 Annex B (informative) Bend stiffeners and bend restrictors70 Annex C (informative) Use of the API Monogram75 Bibliography76 B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 13628-10:2006 (E) 4 Foreword The text of ISO 13628-10:2005 has been prepared by Technical Commi

22、ttee ISO/TC 67 Materials, equipment and offshore structures for petroleum and natural gas industries 0147“ of the International Organization for Standardization (ISO) and has been taken over as EN ISO 13628-10:2006 by Technical Committee CEN/TC 12 Materials, equipment and offshore structures for pet

23、roleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2007, and conflicting national standards shall b

24、e withdrawn at the latest by April 2007. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hun

25、gary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 13628-10:2005 has been approved by CEN as EN ISO 13628-10:2006 without any modifi

26、cations. B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 13628-10:2006 (E) 5 Introduction This part of ISO 13628 has been based on API Spec 17K, First Edition, September 2001. Users of this International Standard should be aware that further or differing requirements migh

27、t be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovative or dev

28、eloping technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 13628-10:2006 (E) 6 1 Scope 1.1 Purpose 1.1.1 This part of ISO 13628 define

29、s the technical requirements for safe, dimensionally and functionally interchangeable bonded flexible pipes that are designed and manufactured to uniform standards and criteria. See Figure 1 for explanatory figure on typical bonded flexible pipe. 1.1.2 Minimum requirements are specified for the desi

30、gn, material selection, manufacture, testing, marking and packaging of bonded flexible pipes, with reference to existing codes and standards where applicable. See API RP 17B for guidelines on the use of flexible pipes and ancillary components. Key 1 outer wrap 5 reinforcement layer 2 cover 6 breaker

31、 layer 3 breaker layer 7 liner 4 cushion layer 8 carcass Figure 1 Typical bonded flexible pipe 1.2 Products 1.2.1 This part of ISO 13628 applies to bonded flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. This part of ISO 13628 does not c

32、over flexible pipes of unbonded structure. See ISO 13628-2 for guidance on unbonded flexible pipes. NOTE For the purposes of this provision, API Spec 17J10is equivalent to ISO 13628-2. 1.2.2 This part of ISO 13628 does not apply to flexible pipe ancillary components. Guidelines for ancillary compone

33、nts are given in API RP 17B. 1.2.3 This part of ISO 13628 can be applied to flexible pipes that include non-metallic reinforcing layers, though no effort was made to address the specific and unique technological aspects of this product. 1.2.4 This part of ISO 13628 can be applied to a bonded constru

34、ction pipe that includes a material or layer construction that is covered in ISO 13628-2. NOTE For the purposes of this provision, API Spec 17J10is equivalent to ISO 13628-2. B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 13628-10:2006 (E) 7 1.3 Applications 1.3.1 The ap

35、plications addressed by this part of ISO 13628 are sweet and sour service production, including export and injection applications. Production products include oil, gas, water and injection chemicals. This part of ISO 13628 applies to both static and dynamic flexible pipes used as flowlines, risers,

36、jumpers and offshore loading and discharge hoses. This part of ISO 13628 applies to pipes with a design pressure greater than or equal to 1,5 MPa (15 bar). This part of ISO 13628 can be used for lower design pressure pipes, though the requirements of these pipes have not been specifically addressed.

37、 Reference OCIMF30for guidelines on these pipes. 1.3.2 This part of ISO 13628 does not apply to flexible pipes for use in choke and kill line applications. See API Spec 16C for guidance on choke and kill line applications. This part of ISO 13628 can be applied to flexible pipes for pile hammer, gas

38、flare, water supply and jetting applications, though no effort was made to address the specific and unique technological aspects relating to each of these requirements. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated referen

39、ces, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 34-2, Rubber, vulcanized or thermoplastic Determination of tear strength Part 2: Small (Delft) test pieces ISO 37, Rubber, vulcanized or thermoplastic De

40、termination of tensile stress-strain properties ISO 75 (all parts), Plastics Determination of temperature of deflection under load ISO 812, Rubber, vulcanized Determination of low-temperature brittleness ISO 868, Plastics and ebonite Determination of indentation hardness by means of a durometer (Sho

41、re hardness) ISO 1431-1:2004, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testing ISO 1817, Rubber, vulcanized Determination of the effect of liquids ISO 2781, Rubber, vulcanized Determination of density ISO 4647:1982, Rubber, vulcanized Determi

42、nation of static adhesion to textile cord H-pull test ISO 4649, Rubber, vulcanized or thermoplastic Determination of abrasion resistance using a rotating cylindrical drum device ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method ISO 6508-1, Metallic materials Rockwell hardness

43、test Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T) ISO 6892, Metallic materials Tensile testing at ambient temperature ISO 10423, Petroleum and natural gas industries Drilling and production equipment Wellhead and christmas tree equipment ISO 10474, Steel and steel products Inspection

44、 documents B55EB1B3E14C22109E918E8EA43EDB30F09CC9B7EF8DD9NormCD - Stand 2007-03 EN ISO 13628-10:2006 (E) 8 ISO 13628-4, Petroleum and natural gas industries Design and operation of subsea production systems Part 4: Subsea wellhead and tree equipment ISO 13665, Seamless and welded steel tubes for pressure purposes Magnetic particle inspection of the tube body for the detection of surface imperfections ISO 15156 (all parts), Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production