DIN EN ISO 13628-11-2008 Petroleum and natural gas industries - Design and operation of subsea production systems - Part 11 Flexible pipe systems for subsea and marine applications.pdf

1、September 2008DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINPreisgruppe 38DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestattet.ICS 75.180.10!$PW“1459852www.din.de

2、DDIN EN ISO 13628-11Erdl- und Erdgasindustrie Auslegung und Betrieb von Unterwasser-Produktionssystemen Teil 11: Flexible Rohrleitungssysteme fr Unterwasser- undmeerestechnische Anwendung (ISO 13628-11:2007);Englische Fassung EN ISO 13628-11:2008Petroleum and natural gas industries Design and operat

3、ion of subsea production systems Part 11: Flexible pipe systems for subsea and marine applications (ISO 13628-11:2007);English version EN ISO 13628-11:2008Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 11: Systmes de canalisations flexibles

4、 pour applications sous-marines et en milieumarin (ISO 13628-11:2007);Version anglaise EN ISO 13628-11:2008Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 Berlin www.beuth.deGesamtumfang 220 SeitenDIN EN ISO 13628-11:2008-09 2 Nationales Vorwort Dieses Dokument (EN ISO 13628-11:2007) wurde v

5、om Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie“ (Sekretariat: AFNOR, Frankreich) erstellt. Es handelt sich dabei um die unvernderte bernahme von ISO 13628-11:2007, erarbeitet von ISO/TC 67 SC 4 Materials, equipment and

6、 offshore structures for petroleum, petrochemical and natural gas industries“. Fr Deutschland hat hieran der NA 109-00-01-04 AK Bohr- und Frdereinrichtungen“ im Normenausschuss Erdl- und Erdgasgewinnung (NG) mitgearbeitet. Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusse

7、s 1/2004 nur die englische Originalfassung der ISO-Norm. Diese Norm enthlt neben den gesetzlichen Einheiten auch die Einheiten F“, ft“, inch“, lb“, lbf“, psi“, die im Deutschen Normenwerk nicht zugelassen sind. Es wird jedoch ausdrcklich darauf hingewiesen, dass die Anwendung dieser Einheiten im nat

8、ionalen amtlichen und geschftlichen Verkehr aufgrund des Gesetzes ber Einheiten im Messwesen nicht zulssig ist. Umrechnung: C = (5/9) (F 32) 1 ft = 0,304 8 m 1 inch = 25,4 mm 1 lb = 0,453 592 37 kg 1 lbf = 4,448 222 N 1 psi = 6 894,757 Pa DIN EN ISO 13628, Erdl-, petrochemische und Erdgasindustrie A

9、uslegung und Betrieb von Unterwasser-Produktionssystemen besteht aus: Teil 1: Allgemeine Anforderungen und Empfehlungen Teil 2: Flexible Rohrleitungssysteme mit unverbundenen Auskleidungen fr Unterwasser- und meerestechnische Anwendungen Teil 3: Throug-flowline (TFL)-Pumpsysteme Teil 4: Bohrloch- un

10、d E-Kreuz-Ausrstungen fr den Unterwassereinsatz Teil 5: Unterwasser-Versorgungskabel Teil 6: Steuersysteme fr die Unterwasser-Produktion Teil 7: Komplettierungs-/Aufwltigungs-Risersysteme Teil 8: Schnittstellen mit ferngelenkten Transporteinheiten (ROV) auf Unterwasser-Produktionssystemen Teil 9: RO

11、T-Systeme Teil 10: Anforderungen an miteinander verklebte Leitungen Teil 11: Flexible Rohrleitungssysteme fr Unterwasser- und meerestechnische Anwendung Teil 12: Dynamische Produktion der Steigleitung (in Vorbereitung) Teil 13: Fernbettigte Werkzeuge und Schnittstellen auf Unterwasser-Produktionsanl

12、agen (in Vorbereitung) Teil 15: Unterwasser-Aufbauten und Verteilerstcke (in Vorbereitung) EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 13628-11 June 2008 ICS 75.180.10 English Version Petroleum and natural gas industries Design and operation of subsea production systems Part 11: Flexibl

13、e pipe systems for subsea and marine applications (ISO 13628-11:2007) Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 11: Systmes de canalisations flexibles pour applications sous-marines et en milieu marin (ISO 13628-11:2007) Erdl- und Erdg

14、asindustrie Auslegung und Betrieb von Unterwasser-Produktionssystemen Teil 11: Flexible Rohrleitungssysteme fr Unterwasser- und meerestechnische Anwendung (ISO 13628-11:2007) This European Standard was approved by CEN on 16 May 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regu

15、lations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member. This E

16、uropean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions. CEN members are the

17、national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland a

18、nd United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO

19、 13628-11:2008: EContents Page1 2 3 3.1 3.2 4 4.1 4.2 4.3 4.4 5 5.1 5.2 5.3 5.4 5.5 6 6.1 6.2 6.3 6.4 6.5 6.6 7 7.1 7.2 7.3 7.4 7.5 7.6 8 8.1 8.2 8.3 8.4 9 9.1 9.2 9.3 9.4 9.5 9.6 9.7 10 10.1 Foreword. 4 Introduction 5 Scope . 6 Normative references . 6 Terms, abbreviated terms, definitions and symb

20、ols. 7 Terms and definitions. 7 Symbols and abbreviated terms . 9 System, pipe, and component description 11 Introduction . 11 Flexible pipe systems. 13Flexible pipe description 20 Ancillary components 29 Pipe design considerations . 40 General. 40 Design overview 40 Failure modes 45 Design criteria

21、 . 48 Load cases 55 Materials 60 Scope . 60 Materials Unbonded pipe 60 Materials Bonded pipe. 65 Alternative materials. 69 System design considerations 77 General. 77 General system requirements . 77 Flowline design requirements . 80 Riser design requirements 84 Metallic-material test requirements 7

22、4Ancillary components 87 Polymer/elastomer test procedures 71 System interfaces . 91 Analysis considerations 92 Introduction . 92 Analysis techniques . 92 Loads 101 Global-response evaluation. 104 Prototype testing 108 General. 108 Design programmes . 109 Test protocol . 114 Procedures Standard prot

23、otype tests 116 Procedures Special prototype tests. 121 Classification of prototype tests . 109 Manufacturing . 135 Test requirements. 110 General. 135 2EN ISO 13628-11:2008 (E) DIN EN ISO 13628-11:2008-09 10.210.310.410.51111.111.211.311.411.51212.112.212.31313.113.213.313.413.5Annex A (normative)

24、Flexible-pipe high-temperature end-fitting qualification test protocol Annex C (normative) Flexible-pipe high-temperature end-fitting qualification test procedures: Manufacturing Unbonded pipe . 135Manufacturing Bonded pipe 140Handling, transportation, and installation 146General . 146Handling. 146T

25、ransportation. 148Storage . 145Installation . 149Marking. 142Pre-commissioning and commissioning 162Retrieval and reuse . 166General . 166Retrieval . 166Reuse 168General . 172General philosophy. 172Failure modes and potential pipe defects 173Monitoring methods 174Recommendations 176Volatile-content

26、polymers 189Integrity and condition monitoring . 172Low-volatile-content polymers 202Annex D (normative) Polymer coupon crude-oil exposure-test procedure . 212Annex B (normative) Polyvinylidene fluoride (PVDF) coupon crude-oil exposure-test procedure. 199Bibliography . 2153PageEN ISO 13628-11:2008 (

27、E) DIN EN ISO 13628-11:2008-09 Foreword and offshore structures for petroleum and natural gas industries” of the International Organization for Standardization (ISO) and has been taken over as prEN ISO 13628-11:2007 by Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for p

28、etroleum, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This document is currently submitted to the Unique Acceptance Procedure. Endorsement notice The text of ISO 13628-11:2007 has been approved by CEN as a prEN ISO 13628-11:2007 without any modification. The

29、text of ISO 13628-11:2007 has been prepared by Technical Committee ISO/TC 67 “Materials, equipment4EN ISO 13628-11:2008 (E) DIN EN ISO 13628-11:2008-09 Introduction This part of ISO 13628 is based on API RP 17B and on matching ISO procedures and API procedures. This ISO standard has been technically

30、 updated and revised to cater for the needs of the international oil and natural gas industries. This part of ISO 13628 provides information complementary to ISO 13628-2 and ISO 13628-10. Users of this International Standard should be aware that further or differing requirements can be needed for in

31、dividual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly applicable where there is innovative or developing technology

32、. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. 5EN ISO 13628-11:2008 (E) DIN EN ISO 13628-11:2008-09 1 Scope This part of ISO 13628 provides guidelines for the design, analysis, manufacture, testing, installation and

33、 operation of flexible pipes and flexible pipe systems for onshore, subsea and marine applications. This part of ISO 13628 supplements ISO 13628-2 and ISO 13628-10, which specify minimum requirements for the design, material selection, manufacture, testing, marking and packaging of unbonded and bond

34、ed flexible pipe, respectively. This part of ISO 13628 applies to flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. Both bonded and unbonded pipe types are covered. In addition, this part of ISO 13628 applies to flexible pipe systems, inc

35、luding ancillary components. The applications covered by this part of ISO 13628 are sweet- and sour-service production, including export and injection applications. This part of ISO 13628 applies to both static and dynamic flexible pipe systems used as flowlines, risers and jumpers. This part of ISO

36、 13628 does cover, in general terms, the use of flexible pipes for offshore loading systems. NOTE Refer also to Reference 30 for offshore loading systems. This part of ISO 13628 does not cover flexible pipes for use in choke and kill lines or umbilical and control lines. 2 Normative references The f

37、ollowing referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 13628-2:2006, Petroleum and natural gas industries

38、 Design and operation of subsea production systems Part 2: Unbonded flexible pipe systems for subsea and marine applicationsISO 13628-3:2000, Petroleum and natural gas industries Design and operation of subsea production systems Part 3: Through flowline (TFL) systemsISO 13628-10:2005, Petroleum and

39、natural gas industries Design and operation of subsea production systems Part 10: Specification for bonded flexible pipeNACE TM0177, Laboratory testing of metals for resistance to sulfide stress cracking and stress corrosion cracking in H2S environments 6EN ISO 13628-11:2008 (E) DIN EN ISO 13628-11:

40、2008-09 3 Terms, abbreviated terms, definitions and symbols For the purposes of this document, the following terms, definitions, symbols and abbreviated terms apply. 3.1 Terms and definitions 3.1.1annulus space between two concentric plastic sheaths of an unbonded flexible pipe cross-section 3.1.2Ar

41、rhenius plot log-linear scale used to plot service life against the inverse of temperature for some polymer materials 3.1.3basket device used for storage and transport of flexible pipe NOTE All pipes are laid freely into the basket. 3.1.4bird-caging buckling of the tensile-armour wires, usually caus

42、ed by extreme axial compression, which results in significant radial deformation 3.1.5buoyancy module buoys used in significant numbers at discrete points over a section of riser to achieve wave-shape riser configurations NOTE See 4.4.6. 3.1.6carousel device used for storage and transport of very lo

43、ng lengths of flexible pipe and which rotates about a vertical axis NOTE Pipe is wound under tension around the centre hub. 3.1.7Chinese fingers woven steel wire or fabric sleeve that can be installed over a flexible pipe and drawn tight to grip it for support or applying tension to the pipe 3.1.8en

44、d fitting termination in a flexible pipe 3.1.9flexible pipe system fluid conveyance system for which the flexible pipe(s) is/are the primary component and which includes ancillary components attached directly or indirectly to the pipe 3.1.10 free-hanging catenary riser configuration that spans the w

45、ater column in a catenary shape modified by the bending stiffness of the riser NOTE See Figure 4. 7EN ISO 13628-11:2008 (E) DIN EN ISO 13628-11:2008-09 3.1.11 integrated service umbilical ISU1)structure in which the inner core is a standard flexible pipe construction NOTE 1 Umbilical components are

46、wound around the core pipe and covered with a protective outer sheath (see 4.3.6). NOTE 2 ISU is a trademark of Coflexip Stena Offshore. 3.1.12 lazy wave free-hanging catenary modified by a section with distributed buoyancy modules NOTE See Figure 4. 3.1.13 lazy-S free-hanging catenary modified by a

47、 section with concentrated buoyancy modules NOTE See Figure 4. 3.1.14 multiboremultiple flexible pipes or umbilicals contained in a single construction with an outer sheath extruded over the bundle NOTE See 4.3.7. 3.1.15 multiple configuration riser system with more than one riser connected at a mid

48、-depth location 3.1.16 ovalization out-of-roundness of the pipe, calculated as follows: max minmax minDDDDwhere Dmaxand Dminare maximum and minimum pipe outside diameter, respectively. 3.1.17 piggy back attachment of two parallel and adjacent independent pipes, rigid or flexible, over a significant

49、length 3.1.18 prototype test test to establish or verify a principal performance characteristic for a particular pipe design, which may be a new or established design 3.1.19 rapid decompression sudden depressurization of a system during which gas in the pipe expands rapidly and can cause blistering or collapse of the internal pressure sheath or other gas-saturated layers 1) ISU is an example of a suitable product available commercially. This