DIN EN ISO 13628-2-2006 Petroleum and natural gas industries - Design and operation of subsea production systems - Part 2 Unbonded flexible pipe systems for subsea and marine appli.pdf

1、Oktober 2006DEUTSCHE NORM Normenausschuss Erdl- und Erdgasgewinnung (NG) im DINPreisgruppe 23DIN Deutsches Institut fr Normung e.V. Jede Art der Vervielfltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut fr Normung e.V., Berlin, gestattet.ICS 75.180.10!,p)Z“9770655www.din.deD

2、DIN EN ISO 13628-2Erdl- und Erdgasindustrie Auslegung und Betrieb von Unterwasser-Frdersystemen Teil 2: Flexible Rohrleitungssysteme mit unverbundenen Auskleidungenfr Unterwasser- und meerestechnische Anwendungen(ISO 13628-2:2006);Englische Fassung EN ISO 13628-2:2006Petroleum and natural gas indust

3、ries Design and operation of subsea production systems Part 2: Unbonded flexible pipe systems for subsea and marine applications(ISO 13628-2:2006);English version EN ISO 13628-2:2006Industries du ptrole et du gaz naturel Conception et exploitation des systmes de production immergs Partie 2: Systmes

4、de canalisations flexibles non colles pour applications sous-marineset en milieu marin (ISO 13628-2:2006);Version anglaise EN ISO 13628-2:2006Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 BerlinErsatz frDIN EN ISO 13628-2:2002-09www.beuth.deGesamtumfang 77 SeitenDIN EN ISO 13628-2:2006-10

5、2 Nationales Vorwort Diese Europische Norm wurde vom Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Offshore-Bauwerke fr die Erdl-, petrochemische und Erdgasindustrie“ (Sekretariat: Frankreich) erstellt. Es handelt sich dabei um die unvernderte bernahme von ISO/DIS 13628-2:2006, erarbeit

6、et von ISO/TC 67 Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, Sub-komitee SC 4 Drilling and production equipment“. Fr Deutschland hat hieran der Arbeitsausschuss NG 4 Bohr- und Frdereinrichtungen“ im Normenaus-schuss Erdl- und Erdgasgewinnung

7、 (NG) mitgearbeitet. Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 13/1983 nur die engli-sche Originalfassung der ISO-Norm. nderungen Gegenber DIN EN ISO 13628-2:2002-09 wurden folgende nderungen vorgenommen: a) Es wurde ein neuer Abschnitt 8 Anforderung an die Herst

8、ellung“ aufgenommen mit der Beschreibung detaillierter Angaben hinsichtlich 1) allgemeiner Qualittssicherungsmanahmen und deren Dokumentation; 2) Herstellungssorgfalt und deren berprfung entsprechend vorgegebener Annahmekriterien; 3) Anforderungen an die Verwendung von Polymerkunststoffen und deren

9、berprfung entsprechend vorgegebener Annahmekriterien; 4) Auslegungen auf Zug bzw. Druck und deren berprfung entsprechend vorgegebener Annahme-kriterien; 5) Abnutzung und Isolierungsmanahmen und deren berprfung entsprechend vorgegebener An-nahmekriterien; 6) Endmontage (Zusammenbau, Prfanforderungen

10、und deren berwachung, Verbindungsteile); 7) Besondere Verfahren (Schweien, Wrmebehandlung, Oberflchenbeschichtung); 8) Herstelltoleranzen; 9) Reparatur-/Nacharbeiten. b) Wegfall des Anhangs ZA mit Angaben ber normative Verweisungen auf internationale Publikationen mit den entsprechenden europischen

11、Publikationen. c) Krzung der Literaturhinweise“. Frhere Ausgaben DIN EN ISO 13628-2: 2002-09 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 13628-2July 2006ICS 75.180.10 Supersedes EN ISO 13628-2:2000 English VersionPetroleum and natural gas industries - Design and operation ofsubsea producti

12、on systems - Part 2: Unbonded flexible pipesystems for subsea and marine applications (ISO 13628-2:2006)Industries du ptrole et du gaz naturel - Conception etSystmes de canalisations flexibles non colles pourapplications sous-marines et en milieu marinErdl- und Erdgasindustrie - Auslegung und Betrie

13、b vonUnterwasser-Frdersystemen - Teil 2: FlexibleRohrleitungssysteme mit unverbundenen Auskleidungen frThis European Standard was approved by CEN on 14 July 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard

14、the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German

15、). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark,

16、 Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEURO

17、PISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 13628-2:2006: EUnterwasser- und meerestechnische Anwendungen(ISO 13628-2:2006)(ISO 13628-2:2006

18、)exploitation des systmes de production immergs - Partie 2:Contents Page 1 2 3 4 5 5.1 5.2 5.3 5.4 5.5 5.6 6 6.1 6.2 6.3 6.4 7 7.1 7.2 7.3 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 10 10.1 10.2 10.3 10.4 10.5 Foreword. 4 Scope . 6 Introduction 5 Normative references . 6

19、 Terms and definitions. 9 Symbols and abbreviated terms . 14 Functional requirements 14 General. 14 Overall requirements 15 General design parameters . 15 Internal fluid parameters 15 External environment . 17 System requirements . 18 Design requirements 21 Loads and load effects. 21 Pipe design met

20、hodology 22 Pipe structure design . 25 System design requirements. 30 Materials 33 Material requirements. 33 Qualification requirements 37 Quality assurance requirements . 44 Quality assurance requirements . 46 Carcass 48 Manufacturing requirements . 46 Polymer extrusions. 48 Pressure and tensile ar

21、mour layers 50 Anti-wear and insulation layers. 50 End fitting 51 Special processes. 52 Manufacturing tolerances 54 Repairs. 54 Documentation 55 Design premise . 55 Fabrication specification . 57 As-built documentation 57 Operation manual . 58 Factory acceptance tests. 59 Design load report 56 Gener

22、al. 59 Gauge test . 59 Design report. 56 Hydrostatic pressure test 59 General. 55 Electrical continuity and resistance tests 60 Manufacturing quality plan 57 Gas-venting system test 60 EN ISO 13628-2:2006 (E)211 11.1 11.2 Marking. 61 Packaging 61 Annex A (informative) Purchasing guidelines . 62 Anne

23、x B (informative) Bend stiffeners and bend restrictors . 69 Marking and packaging 61 Bibliography . 74 EN ISO 13628-2:2006 (E)3Foreword This document (EN ISO 13628-2:2006) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas i

24、ndustries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publica

25、tion of an identical text or by endorsement, at the latest by January 2007, and conflicting national standards shall be withdrawn at the latest by January 2007. This document supersedes EN ISO 13628-2:2000. According to the CEN/CENELEC Internal Regulations, the national standards organizations of th

26、e following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sloveni

27、a, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 13628-2:2006 has been approved by CEN as EN ISO 13628-2:2006 without any modifications. EN ISO 13628-2:2006 (E)4Introduction This part of ISO 13628 is based on API Specification 17J, Specification for unbonded flexi

28、ble pipe, Second edition, November 1999, and the Amendment issued June 2002. This part of ISO 13628 has been technically revised and updated to cater to the needs of the international oil and natural gas industries. Users of this part of ISO 13628 should be aware that further or differing requiremen

29、ts might be needed for individual applications. This part of ISO 13628 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovative or d

30、eveloping technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 13628 and provide details. EN ISO 13628-2:2006 (E)51 Scope This part of ISO 13628 defines the technical requirements for safe, dimensionally and functionally interchangeable flexibl

31、e pipes that are designed and manufactured to uniform standards and criteria. Minimum requirements are specified for the design, material selection, manufacture, testing, marking and packaging of flexible pipes, with reference to existing codes and standards where applicable. See ISO 13628-11 for gu

32、idelines on the use of flexible pipes and ancillary components. This part of ISO 13628 applies to unbonded flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. This part of ISO 13628 does not cover flexible pipes of bonded structure. This pa

33、rt of ISO 13628 does not apply to flexible pipe ancillary components. Guidelines for bend stiffeners and bend restrictors are given in Annex B. NOTE 1 Guidelines for other components are given in ISO 13628-11. This part of ISO 13628 does not apply to flexible pipes that include non-metallic tensile

34、armour wires. Pipes of such construction are considered as prototype products subject to qualification testing. The applications addressed by this part of ISO 13628 are sweet and sour service production, including export and injection applications. Production products include oil, gas, water and inj

35、ection chemicals. This part of ISO 13628 applies to both static and dynamic flexible pipes used as flowlines, risers and jumpers. This part of ISO 13628 does not apply to flexible pipes for use in choke-and-kill line applications. NOTE 2 See API Specification 16C for choke-and-kill line applications

36、. NOTE 3 ISO 13628-10 provides guidelines for bonded flexible pipe. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced doc

37、ument (including any amendments) applies. ISO 62, Plastics Determination of water absorption ISO 75-1, Plastics Determination of temperature of deflection under load Part 1: General test method ISO 75-2, Plastics Determination of temperature of deflection under load Part 2: Plastics and ebonite ISO

38、178, Plastics Determination of flexural properties ISO 179 (all parts), Plastics Determination of Charpy impact properties ISO 180, Plastics Determination of Izod impact strength ISO 306, Plastics Thermoplastic materials Determination of Vicat softening temperature (VST) EN ISO 13628-2:2006 (E)6ISO

39、307, Plastics Polyamides Determination of viscosity number ISO 527-1, Plastics Determination of tensile properties Part 1: General principles ISO 527-2, Plastics Determination of tensile properties Part 2: Test conditions for moulding and extrusion plastics ISO 604, Plastics Determination of compres

40、sive properties ISO 868, Plastics and ebonite Determination of indentation hardness by means of a durometer (Shore hardness) ISO 899-1, Plastics Determination of creep behaviour Part 1: Tensile creep ISO 974, Plastics Determination of the brittleness temperature by impact ISO 1183 (all parts), Plast

41、ics Methods for determining the density of non-cellular plastics ISO 3384, Rubber, vulcanized or thermoplastic Determination of stress relaxation in compression at ambient and at elevated temperatures ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method ISO 6507-1, Metallic mater

42、ials Vickers hardness test Part 1: Test method ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T) ISO 8457-2, Steel wire rod Part 2: Quality requirements for unalloyed steel wire rods for conversion to wire ISO 8692, Water quality Fresh

43、water algal growth inhibition test with unicellular green algae ISO 9352, Plastics Determination of resistance to wear by abrasive wheels ISO 10423:2003, Petroleum and natural gas industries Drilling and production equipment Wellhead and christmas tree equipment ISO 10474:1991, Steel and steel produ

44、cts Inspection documents ISO 11357-1, Plastics Differential scanning calorimetry (DSC) Part 1: General principles ISO 11357-4, Plastics Differential scanning calorimetry (DSC) Part 4: Determination of specific heat capacity ISO 11359-2, Plastics Thermomechanical analysis (TMA) Part 2: Determination

45、of coefficient of linear thermal expansion and glass transition temperature ISO 13628-4, Petroleum and natural gas industries Design and operation of subsea production systems Part 4: Subsea wellhead and tree equipment ISO 13847, Petroleum and natural gas industries Pipeline transportation systems W

46、elding of pipelines ISO 15156 (all parts), Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production API 1)Spec 16C, Specification for Choke and Kill Systems ASME 2)Boiler and Pressure Vessel Code, Section IX, “Welding and Brazing Qualifications”

47、 ASTM 3)A29, Standard Specification for Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements for 1) American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005, USA 2) American Society of Mechanical Engineers, Three Park Avenue, New York, NY 10016-5990, USA 3) American Socie

48、ty for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428, USA EN ISO 13628-2:2006 (E)7ASTM A182, Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service ASTM A388, Standard Practice for Ultrasoni

49、c Examination of Heavy Steel Forgings ASTM A480, Standard Specification for General Requirements for Flat-Rolled Stainless and Heat-Resisting Steel Plate, Sheet, and Strip ASTM A668, Standard Specification for Steel Forgings, Carbon and Alloy, for General Industrial Use ASTM A751, Standard Test Methods, Practices, and Terminology for Chemical Analysis of Steel Products ASTM C177, Standard Test Method for Steady-State