DIN EN ISO 1403-2010 Rubber hoses textile reinforced for general-purpose water applications - Specification (ISO 1403 2005) German version EN ISO 1403 2008《一般用途的输水用织物增强橡胶软管 规范(ISO .pdf

1、April 2010 Translation by DIN-Sprachendienst.English price group 8No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 2

2、3.040.70!$aX1“1625314www.din.deDDIN EN ISO 1403Rubber hoses, textile reinforced, for general-purpose waterapplications Specification (ISO 1403:2005)English translation of DIN EN ISO 1403:2010-04Gummischluche mit Textileinlage fr allgemeine Anwendungen mit Wasser Anforderung (ISO 1403:2005)Englische

3、bersetzung von DIN EN ISO 1403:2010-04Tuyaux en caoutchouc armature textile dusage gnral pour leau Spcifications (ISO 1403:2005)Traduction anglaise de DIN EN ISO 1403:2010-04SupersedesDIN EN ISO 1403:1997-08www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.

4、Document comprises 11 pages04.10 DIN EN ISO 1403:2010-04 2 A comma is used as the decimal marker. National foreword This document has been prepared by Technical Committee ISO/TC 45 “Rubber and rubber products”, (Secretariat: DSM, Malaysia), Subcommittee SC 1 “Hoses” (Secretariat: DSM, Malaysia), and

5、 has been adopted as EN ISO 1403:2008 by Technical Committee CEN/TC 218 “Rubber and plastics hoses and hose assemblies” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Kautschuktechnik (Rubber Technology Standards Committee), Workin

6、g Committee NA 045-02-12 AA Schluche. The DIN Standards corresponding to the International Standards referred to in clause 2 of this document are as follows: ISO 37 DIN 53504 ISO 188 DIN 53508 ISO 1307 DIN EN ISO 1307 ISO 1402 DIN EN ISO 1402 ISO 1746:1998 DIN EN ISO 1746:1998 ISO 4671 DIN EN ISO 46

7、71 ISO 4672:1997 DIN EN ISO 4672:1997 ISO 7326:1991 DIN EN ISO 7326:1991 ISO 8033 DIN EN ISO 8033 ISO 8330 DIN EN ISO 8330 Amendments This standard differs from DIN EN ISO 1403:1997-08 as follows: a) The standard has been brought in line with the current rules of presentation. b) The standard has be

8、en editorially revised. c) Clause 3 “Terms and definitions” has been added. d) Clause 4 “Classification” has been revised. e) Clause 6 “Dimensions” has been revised. f) Clause 7 “Physical properties” has been revised. g) The tables have been revised. h) Annex ZA has been deleted. Previous editions D

9、IN EN ISO 1403: 1997-08 DIN EN ISO 1403:2010-04 3 National Annex NA (informative) Bibliography DIN 53504, Testing of rubber Determination of tensile strength at break, tensile stress at yield, elongation at break and stress values in a tensile test DIN 53508, Testing of rubber Accelerated ageing DIN

10、 EN ISO 1307, Rubber and plastics hoses Hose sizes, minimum and maximum inside diameters, and tolerances on cut-to-length hoses DIN EN ISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testing DIN EN ISO 1746:1998, Rubber or plastics hoses and tubing Bending tests DIN EN ISO 4671,

11、Rubber and plastics hoses and hose assemblies Methods of measurement of dimensions of hoses and length of hose assemblies DIN EN ISO 4672:1997, Rubber and plastics hoses Sub-ambient temperature flexibility tests DIN EN ISO 7326:1991, Rubber and plastics hoses Assessment of ozone resistance under sta

12、tic conditions DIN EN ISO 8033, Rubber and plastics hoses Determination of adhesion between components DIN EN ISO 8330, Rubber and plastics hoses and hose assemblies Vocabulary DIN EN ISO 1403:2010-04 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 1403 No

13、vember 2008 ICS 23.040.70 Supersedes EN ISO 1403:1997English Version Rubber hoses, textile-reinforced, for general-purpose water applications Specification (ISO 1403:2005) Tuyaux en caoutchouc armature textile dusage gnral pour leau Spcifications (ISO 1403:2005) Gummischluche mit Textileinlage fr al

14、lgemeine Anwendungen mit Wasser Anforderung (ISO 1403:2005)This European Standard was approved by CEN on 29 October 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard witho

15、ut any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language

16、made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, F

17、rance, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE

18、 FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 1403:2008: EContents 2 Page Foreword .3 1 Scope4 2 Normative references4 3 Terms and definitions .5 4 Class

19、ification .5 5 Materials and construction.5 6 Dimensions 5 6.1 Internal diameters and tolerances.5 6.2 Concentricity5 6.3 Tolerance on length 5 6.4 Minimum thickness of lining and cover5 7 Physical properties .6 7.1 Rubber compounds.6 7.2 Finished hose 7 8 Marking.7 DIN EN ISO 1403:2010-04 EN ISO 14

20、03:2008 (E) Foreword The text of ISO 1403:2005 has been prepared by Technical Committee ISO/TC 45 “Rubber and rubber products” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 1403:2008 by Technical Committee CEN/TC 218 “Rubber and plastics hoses and hose

21、 assemblies” the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2009, and conflicting national standards shall be withdrawn at the latest by May 2009. Att

22、ention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 1403:1997. According to the CEN/CENELEC Internal Regulati

23、ons, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherla

24、nds, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 1403:2005 has been approved by CEN as a EN ISO 1403:2008 without any modification. 3 DIN EN ISO 1403:2010-04 EN ISO 1403:2008 (E) WARNING Persons using th

25、is International Standard should be familiar with normal laboratory practice. This standard does not purport to address all the safety problems, if any, associated with its use. It is the responsibility of the user to establish appropriate health and safety practices and to ensure compliance with an

26、y national regulatory conditions. 1 Scope This International Standard specifies the requirements for three types of general-purpose textile-reinforced rubber water hose with an operating temperature range of 25 C to +70 C and a maximum working pressure of up to 25 bar 1). These hoses are not intende

27、d to be used for conveyance of potable (drinking) water, for washing-machine inlets, as firefighting hoses, for special agricultural machines or as collapsible water hoses. These hoses may be used with additives which lower the freezing point of water. 2 Normative references The following referenced

28、 documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 37, Rubber, vulcanized or thermoplastic Determination of tensile stre

29、ss-strain properties ISO 188:1998, Rubber, vulcanized or thermoplastic Accelerated ageing and heat resistance tests ISO 1307, Rubber and plastics hoses for general-purpose industrial applications Bore diameters and tolerances, and tolerances on length ISO 1402, Rubber and plastics hoses and hose ass

30、emblies Hydrostatic testing ISO 1746:1998, Rubber or plastics hoses and tubing Bending tests ISO 4671, Rubber and plastics hoses and hose assemblies Methods of measurement of dimensions ISO 4672:1997, Rubber and plastics hoses Sub-ambient temperature flexibility tests ISO 7326:1991, Rubber and plast

31、ics hoses Assessment of ozone resistance under static conditions ISO 8033, Rubber and plastics hoses Determination of adhesion between components ISO 8330, Rubber and plastics hoses and hose assemblies Vocabulary 1) 1 bar = 0,1 MPa 4 DIN EN ISO 1403:2010-04 EN ISO 1403:2008 (E) 3 Terms and definitio

32、ns For the purposes of this document, the terms and definitions in ISO 8330 apply. 4 Classification Hoses are designated as one of the following types depending on their pressure rating: Type 1: Low pressure Designed for a maximum working pressure of 6 bar. Type 2: Medium pressure Designed for a max

33、imum working pressure of 10 bar. Type 3: High pressure Designed for a maximum working pressure of 25 bar. 5 Materials and construction The hose shall consist of: a rubber lining; a reinforcement of natural or synthetic textile, applied by any suitable technique; a rubber cover. The lining and cover

34、shall be of uniform thickness, concentric to comply with the minimum thickness specified, and free from holes, porosity and other defects. The cover finish may be smooth, fluted or fabric-marked. 6 Dimensions 6.1 Internal diameters and tolerances When measured in accordance with ISO 4671, the intern

35、al diameters and their tolerances shall conform to the values specified in Table 1. 6.2 Concentricity When determined in accordance with ISO 4671, the concentricity, based on a total indicator reading between the internal diameter and the outside surface of the cover, shall be no greater than 1,0 mm

36、 for hoses of internal diameter up to and including 76 mm, and no greater than 1,5 mm for hoses of inside diameter greater than 76 mm. 6.3 Tolerance on length When measured in accordance with ISO 4671, the tolerance on cut lengths shall be as specified in ISO 1307. 6.4 Minimum thickness of lining an

37、d cover When measured in accordance with ISO 4671, the minimum thickness of the lining plus cover shall be 1,5 mm. If the cover is fluted, the depth of the flutes shall not be greater than 50 % of the cover thickness. 5 DIN EN ISO 1403:2010-04 EN ISO 1403:2008 (E) Table 1 Internal diameters and tole

38、rances Internal diameter mm Tolerance mm 10 0,75 12,5 0,75 16 0,75 19 0,75 25 1,25 32 1,25 38 1,50 50 1,50 63 1,50 76 1,50 100 2,00 7 Physical properties 7.1 Rubber compounds When measured by the methods listed in Table 2, the physical properties of the compounds used for the lining and cover shall

39、conform to the values specified in Table 2. Tests shall be carried out either on samples taken from the hose or from separately vulcanized sheets 2 mm in thickness and vulcanized to the same cure state as production hoses. Table 2 Physical properties of rubber compounds Requirements Property Lining

40、Cover Test method Minimum tensile strength 5,0 MPa (types 1 and 2) 7,0 MPa (type 3) 5,0 MPa (types 1 and 2) 7,0 MPa (type 3) ISO 37 (dumb-bell test piece) Minimum elongation at break 200 % 200 % ISO 37 (dumb-bell test piece) Resistance to ageing: Change in tensile strength from original value (max.)

41、 Change in elongation at break from original value (max.) 25 % 50 % 25 % 50 % ISO 188:1998 (3 days at 100 C 1 C), air-oven method;ISO 37 (dumb-bell test piece) 6 DIN EN ISO 1403:2010-04 EN ISO 1403:2008 (E) 7.2 Finished hose When measured by the methods listed in Table 3, the physical properties of

42、finished hoses shall conform to the values specified in Table 3. Table 3 Physical properties of finished hoses Property Requirements Test method Proof pressure at 23 C 9 bar (type 1) 15 bar (type 2) 50 bar (type 3) ISO 1402 Change in length at proof pressure 7 % ISO 1402 Minimum burst pressure 18 ba

43、r (type 1) 30 bar (type 2) 100 bar (type 3) ISO 1402 Adhesion between components 1,5 kN/m (min.) ISO 8033 Ozone resistance No cracking observed under 2 magnification ISO 7326:1991, method 1 up to 25 mm ID method 2 or 3 for other sizes Flexibility at 23 C T/D not less than 0,8 ISO 1746:1998, method A

44、 Low-temperature flexibility No cracks shall be detected and the hose shall pass the proof test specified above. ISO 4672:1997, method B, at 25 C 2 C 8 Marking The hose shall be continuously and durably marked with the following minimum information: a) the manufacturers name or identification; b) th

45、e number and year of publication of this International Standard; c) the hose type number; d) the internal diameter, in millimetres; e) the maximum working pressure, in bars; f) the quarter and year of manufacture. EXAMPLE MAN/ISO 1403:2005/Type 2/25/10 bar/1Q05 7 DIN EN ISO 1403:2010-04 EN ISO 1403:2008 (E)