DIN EN ISO 14919-2015 Thermal spraying - Wires rods and cords for flame and arc spraying - Classification - Technical supply conditions (ISO 14919 2015) German version EN ISO 14919.pdf

1、April 2015Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 2

2、5.220.20!%A“2309495www.din.deDDIN EN ISO 14919Thermal spraying Wires, rods and cords for flame and arc spraying Classification Technical supply conditions (ISO 14919:2015);English version EN ISO 14919:2015,English translation of DIN EN ISO 14919:2015-04Thermisches Spritzen Drhte, Stbe und Schnre zum

3、 Flammspritzen und Lichtbogenspritzen Einteilung Technische Lieferbedingungen (ISO 14919:2015);Englische Fassung EN ISO 14919:2015,Englische bersetzung von DIN EN ISO 14919:2015-04Projection thermique Fils, baguettes et cordons pour projection thermique larc et au pistolet dans uneflamme Classificat

4、ion Conditions techniques dapprovisionnement (ISO 14919:2015);Version anglaise EN ISO 14919:2015,Traduction anglaise de DIN EN ISO 14919:2015-04SupersedesDIN EN ISO 14919:2001-10www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 20 pages03

5、.15 DIN EN ISO 14919:2015-04A comma is used as the decimal marker. National foreword This document (EN ISO 14919:2015) has been prepared by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings” (Secretariat: DIN, Germany) in collaboration with Technical Committee ISO/TC 10

6、7 “Metallic and other inorganic coatings”. The responsible German body involved in its preparation was the DIN-Normenausschuss Schweien und verwandte Verfahren (DIN Standards Committee Welding and Allied Processes), Working Committee NA 092-00-14 AA Thermisches Spritzen und thermisch gespritzte Schi

7、chten (DVS AG V 7). The DIN Standard corresponding to the International Standard referred to in this document is as follows: ISO 544:2011 DIN EN ISO 544:2011-06 Amendments This standard differs from DIN EN ISO 14919:2001-10 as follows: a) Clause 2 “Normative references” has been updated; b) in Table

8、 4 “Zinc and zinc alloys”, alloys 2.1, 2.2 and 2.3 have been revised; c) in Table 5 “Aluminium and aluminium alloys”, alloy 3.1 has been deleted, alloys 3.3 and 3.5 have been revised and alloy 3.6 has been added; d) in Table 6 “Copper and copper alloys”, alloy 4.5 has been deleted and alloy 4.7 has

9、been revised; e) in Table 7 “Iron and iron alloys”, alloys 5.2, 5.4 and 5.5 have been deleted, alloys 5.11 and 5.12 have been revised and alloy 5.16 has been added; f) in Table 8 “Nickel and nickel alloys”, alloys 6.11 and 6.12 have been added; g) in Table 11 “Wire diameters”, diameter 4,0 mm has be

10、en deleted and diameter 2,4 mm has been added; h) in Table 12 “Rod diameters”, diameter 7,9 mm has been deleted; i) in Clause 7 “Technical supply conditions”, the example of material designation has been modified. Previous editions DIN 8566-1: 1963-06, 1979-03 DIN 8566-2: 1970-08, 1984-12 DIN 8566-3

11、: 1981-02, 1991-02 DIN EN ISO 14919: 2001-10 National Annex NA (informative) Bibliography DIN EN ISO 544:2011-06, Welding consumables Technical delivery conditions for filler materials and fluxes Type of product, dimensions, tolerances and markings 2EN ISO 14919 January 2015 ICS 25.220.20 Supersedes

12、 EN ISO 14919:2001English Version Thermal spraying - Wires, rods and cords for flame and arcspraying - Classification - Technical supply conditions(ISO 14919:2015)Projection thermique - Fils, baguettes et cordons pourprojection thermique larc et au pistolet dans une flamme -Classification - Conditio

13、ns techniques dapprovisionnement(ISO 14919:2015)Thermisches Spritzen - Drhte, Stbe und Schnre zumFlammspritzen und Lichtbogenspritzen - Einteilung -Technische Lieferbedingungen (ISO 14919:2015)This European Standard was approved by CEN on 25 October 2014. CEN members are bound to comply with the CEN

14、/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Cen

15、tre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as th

16、e official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nether

17、lands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No.

18、EN ISO 14919:2015 EEUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMContentsPage Foreword . 3 Introduction . 4 1 Scope . 5 2 Normative references. 5 3 Classification 5 3.1 Classification according to the

19、manufacturing process and resulting structure . 5 3.2 Classification according to material groups and chemical composition . 5 3.2.1 Tin and tin alloys 6 3.2.2 Zinc and zinc alloys . 7 3.2.3 Aluminium and aluminium alloys . 8 3.2.4 Copper and copper alloys . 9 3.2.5 Iron and iron alloys 10 3.2.6 Nic

20、kel and nickel alloys . 12 3.2.7 Molybdenum . 13 3.2.8 Ceramics . 13 4 Sizes and tolerances 14 5 Properties 15 5.1 Mechanical properties . 15 5.2 Surface properties 15 5.3 Workability: Winding of wires . 16 6 Designation . 16 7 Technical supply conditions . 16 7.1 Forms of delivery . 16 7.2 Identifi

21、cation . 18 7.3 Packaging and storage 18 8 Inspection documents . 18 2DIN EN ISO 14919:2015-04 EN ISO 14919:2015 (E) Foreword This document (EN ISO 14919:2015) has been prepared by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings” the secretariat of which is held by DI

22、N, in collaboration with Technical Committee ISO/TC 107 Metallic and other inorganic coatings . This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2015, and conflicting national standards shall

23、be withdrawn at the latest by July 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 14919:2001. A

24、ccording to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germ

25、any, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 14919:2015 has been approved by CEN as EN ISO 14919:2

26、015 without any modification. “ ”3DIN EN ISO 14919:2015-04EN ISO 14919:2015 (E)IntroductionRequests for official interpretations of any aspect of this standard should be directed to the secretariat of ISO/TC 107/WG 1 via your national standards body; a complete listing can be found at www.iso.org.4D

27、IN EN ISO 14919:2015-04 EN ISO 14919:2015 (E) 1 ScopeThis International Standard specifies requirements for classification of metal and non-metal wires (solid and cored), rods, cords processed by means of thermal spraying, especially by arc and flame spraying.2 Normative referencesThe following docu

28、ments, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 10474:2013, Steel and

29、steel products Inspection documentsISO 544:2011, Welding consumables Technical delivery conditions for filler materials and fluxes Type of product, dimensions, tolerances and markings3 Classification3.1 Classification according to the manufacturing process and resulting structureThe thermal spray ma

30、terials are classified according to the manufacturing process and the resulting structure, as given in Table 1.Table 1 Classification of thermal spraying material and resulting structureNumber Term Manufacturing process Structure1 solid wire/rod metallurgical manufacturing and forming homogeneous co

31、m-position2 solid wire/rod powder metallurgical manufacturing and forming homogeneous com-position3 cored wire (tube shaped wire)filling up a metal tube and compressed by means of forming seamless metal shell with powder filling4 cored wire (folded wire)forming a metal sheet with powder filling, bin

32、der and com-pressed by means of drawingmetal shell with powder filling5 cords simultaneous extruding of powder, binder and organic sheath plastic shell with powder filling6 oxide ceramic rodsextruding and sintering respectively drying of ceramic mate-rialporous rod con-sisting of bonded ceramic part

33、icles3.2 Classification according to material groups and chemical compositionThe material groups are given in Table 2, and the chemical composition shall comply with Tables 3 to 10.5DIN EN ISO 14919:2015-04EN ISO 14919:2015 (E)Table 2 Classification according to material groupsCode Number Term1 tin

34、and tin alloys2 zinc and zinc alloys3 aluminium and aluminium alloys4 copper and copper alloys5 iron and iron alloys6 nickel and nickel alloys7 molybdenum8 oxide ceramics3.2.1 Tin and tin alloysTable 3 Tin and tin alloysCode numberSymbolAlloying elements mass frac-tion in %Other elements mass fracti

35、on in %Manufacturing process1.1 Sn99 Sn 99,95 total 0,051Sb 0,02Ag 0,01Bi 0,002Cu 0,01Fe 0,01Pb 0,02Al+Cd+Zn 0,0021.2 SnSbCu84 Sb Cu remainder Sn7 to 8 3 to 4Pb 0,351As 0,1Bi 0,08Fe 0,1Al 0,01Zn 0,01other: total 0,26DIN EN ISO 14919:2015-04 EN ISO 14919:2015 (E) 3.2.2 Zinc and zinc alloysTable 4 Zin

36、c and zinc alloysCode numberSymbolAlloying elements mass fraction in %Other elements mass frac-tion in %Manufacturing process2.1 Zn99,99 Zn 99,99 total 0,0101Pb 0,007Cd 0,004Pb+Cd 0,011Sn 0,001Fe 0,005Cu 0,002other: total 0,122.2 Zn99 Zn 99 total 1,01Pb 0,05Cd 0,005Pb+Cd 0,06Sn 0,001Fe 0,01Cu 0,7Mo

37、0,01Ti 0,16Mg 0,01Al 0,01other: total 0,122.3 ZnAl15 Zn Al84 to 86 14 to 16total 0,171Pb 0,007Cd 0,004Pb+Cd 0,011Sn 0,001Fe 0,02Cu 0,01Si 0,127DIN EN ISO 14919:2015-04EN ISO 14919:2015 (E)3.2.3 Aluminium and aluminium alloysTable 5 Aluminium and aluminium alloysCode numberSymbolAlloying elements mas

38、s fraction in %Other elements mass frac-tion in %Manufactur-ing process3.2 Al99,5 Al 99,5 total 0,31Si 0,25Fe 0,40Ti 0,02Cu 0,02Zn 0,07Mn 0,02other: particular 0,033.3 AlMg5 Mg Mn Cr Ti remainder Al4,5 to 5,6 0,05 to 0,20 0,05 to 0,20 0,06 to 0,20total 0,91Si 0,30Fe 0,40Cu 0,10Zn 0,10other: particul

39、ar 0,153.4 AlZn5 Zn remainder Al4,5 to 5,1 total 11Si 0,30Fe 0,40Cu 0,05Sn 0,20other: particular 0,053.5 AlSi5 Si remainder Al4,5 to 6,0 total 11Si 0,30Fe 0,80Cu 0,30Mn 0,05Mg 0,05Zn 0,10Sn 0,20other: particular 0,158DIN EN ISO 14919:2015-04 EN ISO 14919:2015 (E) Code numberSymbolAlloying elements m

40、ass fraction in %Other elements mass frac-tion in %Manufactur-ing process3.6 AlSi12 Si remainder Al11,0 to 13,0 total 11Fe 0,80Cu 0,30Mn 0,15Mg 0,10Zn 0,20Ti 0,15other particular: 0,05other total: 0,153.2.4 Copper and copper alloysTable 6 Copper and copper alloysCode numberSymbolAlloying elements ma

41、ss fraction in %Other elements mass frac-tion in %Manufacturing process4.1 Cu99 Cu 99,9 other 0,01 14.2 CuZn37 Cu remainder Zn62,0 to 64 Al 0,031Fe 0,1Mn 0,1Ni 0,3Pb 0,1Sb 0,01Sn 0,1other: total 0,54.3 CuZn39 Cu Sn Si remainder Zn56 to 62 0,5 to 1,5 0,1 to 0,5Ni 1,51Mn 1,0Fe 0,5Al 0,01Pb 0,03other:

42、total 0,24.4 CuSn6 Sn remainder Cu5,0 to 8,0 Fe 0,11Al 0,01Zn 0,1Pb 0,02P 0,01 to 0,4other: total 0,4Table 5 (continued)9DIN EN ISO 14919:2015-04EN ISO 14919:2015 (E)Code numberSymbolAlloying elements mass fraction in %Other elements mass frac-tion in %Manufacturing process4.6 CuAl8 Al remainder Cu7

43、,5 to 9,5 Mn 1,81Ni 0,8Fe 0,5Si 0,2Zn 0,2other: total 0,54.7 CuAl10 Al Fe remainder Cu8,5 to 11 0,5 to 1,5Ni+Co 1,01Pb 0,02Si 0,1Mn 0,03Zn 0,02other: total 0,33.2.5 Iron and iron alloysTable 7 Iron and iron alloysCode numberSymbolAlloying elements mass fraction in %Other elements mass fraction in %M

44、anufactur-ing process5.1 10Mn C Mn remainder Fe0,04 to 0,12 0,42 to 0,68Si traces1Cr 0,15Cu 0,20Ni 0,15P 0,030S 0,0305.3 80MnSi C Si Mn remainder Fe0,8 to 0,85 0,15 to 0,35 0,50 to 0,70P S 0,035 0,03515.6 110MnCrTi55 C Si Mn Cr remainder Fe0,97 to 1,23 0,12 to 0,38 1,76 to 2,27 1,65 to 1,95 Ti P S0,

45、13 to 0,35 0,025 0,025 15.7 X45Cr13 a) with Cu plating b) without Cu platingC Si Mn Cr remainder Fe0,3 to 0,50 1,0 1,0 12 to 14P S 0,045 0,03015.8 X20CrMo131 C Si Mn Cr Mo remainder Fe0,17 to 0,22 1,0 1,0 12 to 14 0,9 to 1,3 Ni P S 1,0 0,045 0,0301Table 6 (continued)10DIN EN ISO 14919:2015-04 EN ISO

46、 14919:2015 (E) Code numberSymbolAlloying elements mass fraction in %Other elements mass fraction in %Manufactur-ing process5.9 X 6CrAl224 C Si Mn Al Cr remainder Fe 0,055 0,65 0,45 3,5 to 5,5 21 to 23P S 0,040 0,02515.10 X6CrNi199 C Si Mn Cr Ni remainder Fe 0,06 1,5 2,0 18 to 20 8,5 to 10,5P S 0,03

47、0 0,02015.11 (X5CrNiMo17122)aC Si Mn Cr Mo Ni remainder Fe 0,08 1,0 2,0 16,5 to 18,5 2 to 2,5 10,5 to 13,5P S 0,045 0,0301, 45.12 (X12CrNiMn188-6)aC Si Mn Cr Ni remainder Fe 0,20 1,0 5,5 to 8,0 17 to 20 7,5 to 9,5P S 0,040 0,0251, 45.13 X12CrNi2520 C Si Mn Cr Ni remainder Fe 0,15 1,5 1,5 to 3,5 24 t

48、o 27 19 to 22P S 0,025 0,02015.14 X25CrCuB263-3 C Cr Mn Si Cu B remainder Fe 0,3 26 1 0,3 3 3other 13, 45.15 X25MnAlSi75 C Al Mn Si remainder Fe 0,3 4 to 5 6 to 8 1,0other 13, 45.16 X39CrMo171a) with Cu platingb) without Cu platingC Si Mn Cr Mo remainder Fe0,33 to 0,45 1,0 1,5 15,5 to 17,5 0,80 to 1,3 P S 0,040 0,0151aMaterial is similar to that in brackets. Different limit values are underlined.Table 7 (continued)11DIN EN