DIN EN ISO 15792-2-2008 Welding consumables - Test methods - Part 2 Preparation of single-run and two-run technique test specimens in steel (ISO 15792-2 2000) German version EN ISO.pdf

1、August 2008DEUTSCHE NORM English price group 9No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.160.20!$QNM“1464342ww

2、w.din.deDDIN EN ISO 15792-2Welding consumables Test methods Part 2: Preparation of single-run and two-run technique test specimensin steel (ISO 15792-2:2000)English version of DIN EN ISO 15792-2:2008-08Schweizustze Prfverfahren Teil 2: Vorbereitung eines Prfstcks zur Prfung von Einlagen- undLage/Geg

3、enlage-Schweiungen an Stahl (ISO 15792-2:2000)Englische Fassung DIN EN ISO 15792-2:2008-08SupersedesDIN EN 1597-2:1997-10www.beuth.deDocument comprises 11 pagesDIN EN ISO 15792-2:2008-08 2 National foreword This standard has been prepared by Technical Committee ISO/TC 44 “Welding and allied processe

4、s” (Secretariat: AFNOR, France) and has been adopted as EN ISO 15792-2:2008 by Technical Committee CEN/TC 121 “Welding” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Schweitechnik (Welding Standards Committee), Technical Committee NA 092

5、-00-03 AA Schweizustze (DVS AG W 5). DIN EN ISO 15792 consists of the following parts, under the general title Welding consumables Test methods: Part 1: Test methods for all-weld metal test specimens in steel, nickel and nickel alloys Part 2: Preparation of single-run and two-run technique test spec

6、imens in steel Part 3: Classification testing of positional capacity and root penetration of welding consumables in a fillet weld The DIN Standards corresponding to the International Standards referred to in the EN are as follows: ISO 4136 DIN EN 895 ISO 9016 DIN EN 875 ISO 13916 DIN EN ISO 13916 Am

7、endments This standard differs from DIN EN 1597-2:1997-10 as follows: a) b) Table 1 “Butt weld test piece for single-run or two-run technique” has been revised. c) Clause 8 “Position of specimens, specimen dimensions and testing” has been slightly modified with regard to notched impact specimens. Pr

8、evious editions DIN EN 1597-2: 1997-10 National Annex NA (informative) Bibliography DIN EN 875, Destructive tests on welds in metallic materials Impact tests Test specimen location, notch orientation and examination DIN EN 895, Destructive tests on welds in metallic materials Transverse tensile test

9、 DIN EN ISO 13916, Welding Guidance on the measurement of preheating temperature, interpass temperature and preheat maintenance temperature The title and the content of International Standard ISO 15792-2:2000 are included in full. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 15792-2 May

10、2008 ICS 25.160.20 Supersedes EN 1597-2:1997 English Version Welding consumables - Test methods - Part 2: Preparation of single-run and two-run technique test specimens in steel (ISO 15792-2:2000) Produits consommables pour le soudage - Mthodes dessai - Partie 2: Prparation dprouvettes en une ou deu

11、x passes en acier (ISO 15792-2:2000) Schweizustze - Prfverfahren - Teil 2: Vorbereitung eines Prfstcks zur Prfung von Einlagen- und Lage/Gegenlage-Schweiungen an Stahl (ISO 15792-2:2000) This European Standard was approved by CEN on 5 April 2008. CEN members are bound to comply with the CEN/CENELEC

12、Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN

13、 member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN

14、members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Swede

15、n, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.

16、 Ref. No. EN ISO 15792-2:2008: EContents Page Foreword3 Introduction .4 1 Scope 5 2 Normative references 5 3 General requirements5 4 Test plate material .5 5 Preparation of the test piece 6 6 Welding conditions6 7 Heat treatment6 8 Position of specimens, specimen dimensions and testing 6 9 Retests 6

17、 10 Test report 9 2 DIN EN ISO 15792-2:2008-08 EN ISO 15792-2:2008 (E) 3 Foreword The text of ISO 15792-2:2000 has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 15792-2:2008

18、by Technical Committee CEN/TC 121 “Welding” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2008, and conflicting national standards shall be with

19、drawn at the latest by November 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1597-2:1997. Accordi

20、ng to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,

21、 Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 15792-2:2000 has been approved by CEN as a EN ISO 15792-2:2008 without any modification. EN ISO 15792-2:2008 (E) DI

22、N EN ISO 15792-2:2008-08 IntroductionConsumables for both submerged arc welding and metal arc welding with tubular cored electrodes can be suitablefor welding by the single- or two-run technique and the methods for testing and classification are specified. When awelding consumable is offered for use

23、 by these techniques, it should be noted that all-weld metal test pieces maynot be required by the consumable classification standard.Test conditions prescribed and results required should not be considered to be requirements or expectations for aprocedure qualification.4 DIN EN ISO 15792-2:2008-08

24、EN ISO 15792-2:2008 (E) 1 ScopeThis part of ISO 15792 specifies the preparation of butt weld test pieces and specimens. The purpose is to definetest methods in order to determine strength and impact strength of the welded joint when testing weldingconsumables with single-run and two-run technique, n

25、ot suitable for electro-slag or electro-gas welding.This part of ISO 15792 is applicable to welding consumables for arc welding of steel.2 Normative referencesThe following normative documents contain provisions which, through reference in this text, constitute provisions ofthis part of ISO 15792. F

26、or dated references, subsequent amendments to, or revisions of, any of these publicationsdo not apply. However, parties to agreements based on this part of ISO 15792 are encouraged to investigate thepossibility of applying the most recent editions of the normative documents indicated below. For unda

27、tedreferences, the latest edition of the normative document referred to applies. Members of ISO and IEC maintainregisters of currently valid International Standards.orientation and examination.ISO 13916, Welding Guidance on the measurement of preheating temperature, interpass temperature andpreheat

28、maintenance temperature.3 General requirementsWelding consumables to be tested shall be representative of the manufacturers products to be classified or tested.Test pieces shall be prepared as described below.4 Test plate materialThe material to be used shall be in accordance with the material defin

29、ed in the appropriate consumableclassification standard.5 EN ISO 15792-2:2008 (E) DIN EN ISO 15792-2:2008-08 ISO 4136:2001, Fusion-welded butt joints in steel Transverse tensile test.ISO 9016:2001, Destructive tests on welds in metallic materials Impact tests Test specimen location, notch5 Preparati

30、on of the test pieceThe plates of the test piece shall be preset or restrained in such a way that a sufficiently flat test piece is producedfor extraction of specimens. The welded test piece shall not be straightened. A suitable backing system for single-run technique may be used. Run-on and run-off

31、 plates may be used. See Table 1.6 Welding conditionsThe test piece shall be welded in the flat position. The welding shall be started at room temperature or afterapplying any preheating if required by the welding consumable standard. The interpass temperature shall be inaccordance with the welding

32、consumable standard.The preheating and interpass temperatures shall be measured using temperature indicator crayons, surfacethermometers or thermocouples, see ISO 13916.The welding conditions used, such as current, voltage, travel speed, weld bead size, shall be within the rangerecommended by the ma

33、nufacturer and where the test is performed for classification purposes in accordance withthe limits specified in the relevant consumable standard.7 Heat treatmentAll heat treatments required for the butt weld, except hydrogen removal treatment shall be carried out on thecompleted test piece, or on s

34、ections thereof with a machining allowance.The heat treatments are specified in standards relating to welding consumables.Hydrogen removal treatment may be carried out on the test piece for tensile testing before or after final machining.The test piece may be held at a temperature not exceeding 250

35、C for up to 16 h.8 Position of specimens, specimen dimensions and testingFigures 1 and 2 show the position of the tensile test specimen and of the notched impact specimens. The test piecemust be divided by cutting (machining) or by thermal cutting. In the case of thermal cutting, machining allowance

36、sof 10 mm at least on either side shall be provided for the subsequent machining of the specimens.The specimens for transverse tensile tests and testing shall be in accordance with ISO 4136. Table 2 ofISO 4136:2000 shall be used for specimen dimensions.When applicable, the specimens for the impact t

37、est and testing shall be in accordance with ISO 9016. The impactspecimen shall be in accordance with the designation VWT 0/b in ISO 9016:2000. The position of the impactspecimens shall be at the midline of the plate thickness for types 2.1 and 2.2 and from the last welded run asshown in Figure 2 for

38、 type 2.5. Impact specimens are not applicable for type 2.3 and 2.4.The size of impact specimens shall be 10 mm Gb4 10 mm. If impact testing is required for types 2.3 and 2.4 subsizespecimens 5 mm Gb4 10 mm shall be used.NOTE It is recommended that the test piece be subjected to radiographic and/or

39、macrographic examination of theprepared and etched surface to ascertain if there are any defects in the weld prior to the preparation of test specimens.9 RetestsIf any test fails, repeat tests shall be performed in accordance with relevant requirements.6 DIN EN ISO 15792-2:2008-08 EN ISO 15792-2:200

40、8 (E) Dimensions in millimetresTable 1 Butt weld test piece for single-run or two-run techniqueType Plate thickness PreparationDiameter of wireelectrode for submergedarcweldingaDiameter of tubularcored electrodea2.1 12 single-runtechnique4 2.2 12 two-runtechnique4 2.3 6 single-runtechnique See class

41、ificationstandard2.4 6 single-runtechnique1,6b2.5 20 two-runtechnique5baOther diameters may be used for tests other than classification tests.bOr largest diameter offered by the manufacturer for single run technique.7 EN ISO 15792-2:2008 (E) DIN EN ISO 15792-2:2008-08 Dimensions in millimetresKey1 T

42、ensile specimens2 Impact specimensaEffective weld lengthFigure 1 Position of specimensDimensions in millimetresFigure 2 Position of impact specimens8 DIN EN ISO 15792-2:2008-08 EN ISO 15792-2:2008 (E) 10 Test reportThe following data shall be reported:a) test piece and welding consumables:Gbe test p

43、iece type and unique identification;Gbe test plate material and backing strip material, if applicable;Gbe standard designation and trade name of the welding consumables;Gbe redrying conditions for welding consumables;Gbe heat or lot number of the welding consumables;Gbe diameter of the welding elect

44、rode;b) welding conditions as applicable:Gbe welding process;Gbe power source;Gbe current type and polarity;Gbe current (and/or wire feed speed), voltage, travel speed;Gbe distance from contact tube to surface of plate (stick-out);Gbe type and flow rate of shielding gas;Gbe preheating temperature;Gb

45、e interpass temperature;c) heat treatment (including hydrogen removal treatment):Gbe temperature;Gbe holding time;Gbe cooling conditions;d) deviations from this part of ISO 15792;e) test results, as applicable:Gbe testing temperatures;Gbe radiographic and/or macrographic examination;Gbe tensile strength;Gbe impact strength;Gbe location of fracture;Gbe imperfections.9 EN ISO 15792-2:2008 (E) DIN EN ISO 15792-2:2008-08