DIN EN ISO 16440-2017 Petroleum and natural gas industries - Pipeline transportation systems - Design construction and maintenance of steel cased pipelines (ISO 16440 2016) German .pdf

1、July 2017 English price group 19No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 75.200; 77.140.75!%h-x“2691085www.d

2、in.deDIN EN ISO 16440Petroleum and natural gas industries Pipeline transportation systems Design, construction and maintenance of steel cased pipelines (ISO 16440:2016);English version EN ISO 16440:2016,English translation of DIN EN ISO 16440:2017-07Erdl und Erdgasindustrie RohrleitungsTransportsyst

3、eme Planung, Bau und Instandhaltung von Rohrleitungen in Mantelrohren (ISO 16440:2016);Englische Fassung EN ISO 16440:2016,Englische bersetzung von DIN EN ISO 16440:2017-07Industries du ptrole et du gaz naturel Systmes de transport par conduites Conception, construction et maintenance de conduites e

4、n fourreau en acier (ISO 16440:2016);Version anglaise EN ISO 16440:2016,Traduction anglaise de DIN EN ISO 16440:2017-07www.beuth.deDocument comprises 46 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.07.17 DIN EN ISO 16440:201

5、7-07 2 A comma is used as the decimal marker. National foreword This document (ISO 16440:2016) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries”, Subcommittee SC 2 “Pipeline transportation systems” and has been

6、taken over as EN ISO 16440:2016 by Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” (Secretariat: NEN, Netherlands). The responsible German body involved in its preparation was DIN-Normenausschuss Erdl- und Erdgasgew

7、innung (DIN Standards Committee Petroleum and Natural Gas Industries), Working Committee NA 109-00-02 AA “Pipeline transportation systems national Mirror Committee to ISO/TC 67/SC 2”. In addition to the legal units of measurement, this standard also uses the units “F”, “ft” and “in (inch)”. It is im

8、portant to note that according to the German law on units in metrology, the use of these units is not permitted in official or business communications within Germany. The indication of these units solely serves to facilitate the communication with those countries where these units are used (import-e

9、xport business). Non-SI unit SI unit Conversion F C C = (5/9) (F-32) foot m 1 ft = 0,304 8 m in (inch) mm 1 inch = 25,4 mm EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 16440 November 2016 ICS 75.200; 77.140.75 English Version Petroleum and natural gas industries - Pipeline transportation

10、 systems - Design, construction and maintenance of steel cased pipelines (ISO 16440:2016) Industries du ptrole et du gaz naturel Systmes de transport par conduites Conception, construction et maintenance de conduites en fourreau en acier(ISO 16440:2016) (ISO 16440:2016) This European Standard was ap

11、proved by CEN on 7 August 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationa

12、l standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language

13、 and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hu

14、ngary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CEN

15、ELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 16440:2016 EErdl und Erdgasindustrie RohrleitungsTransportsysteme Planung, Bau undInstandhaltung von Rohrleitungen i

16、n MantelrohrenEuropean foreword .3Introduction 51 Scope . 62 Normative references 63 Terms and definitions . 64 Design 74.1 General . 74.2 Carrier pipe design 84.3 Casing design 84.4 Electrical isolation . 94.5 Corrosion protection 95 Installation . 95.1 General . 95.2 Handling and storage. 95.3 New

17、 casing 95.3.1 General 95.3.2 Carrier pipe installation . 105.3.3 Casing end seals . 115.3.4 Test leads . 115.3.5 Backfilling . 125.4 Split-sleeve type casing extensions and installations. 126 Inspection and monitoring . 136.1 General 136.2 Integrity inspection of carrier pipe 136.3 Monitoring of ca

18、rrier pipe and casing . 146.4 Leakage survey 146.5 Corrosiveness of the annular space . 147 Maintenance and repair . 147.1 General 147.2 Maintenance of vents and test leads . 157.3 Clearing of shorted casings . 157.4 Filling of casings . 167.5 Removal of casings 16Annex A (informative) Casing fillin

19、g procedures for Dielectric Filler Materials .17Annex B (informative) Examples of cathodic protection testing and monitoring techniques for carrier pipes and casings 20Annex C (informative) Inspection tools for cased carrier pipe 35Annex D (informative) Clearing a shorted casing 40Annex E (informati

20、ve) Removing and cutting a casing .42Bibliography .44Contents PageDIN EN ISO 16440:2017-07 EN ISO 16440:2016 (E) 2Foreword .43 European foreword This document (EN ISO 16440:2016) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochem

21、ical and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” the secretariat of which is held by NEN. This European Standard shall be given the status of a national standard

22、, either by publication of an identical text or by endorsement, at the latest by May 2017, and conflicting national standards shall be withdrawn at the latest by May 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or

23、 CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech R

24、epublic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. E

25、ndorsement notice The text of ISO 16440:2016 has been approved by CEN as EN ISO 16440:2016 without any modification. DIN EN ISO 16440:2017-07 EN ISO 16440:2016 (E)3 ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bod

26、ies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and

27、 non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are des

28、cribed in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn

29、to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the

30、 ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment,

31、as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 67, Materials, equipment and offshore structures for petrol

32、eum, petrochemical and natural gas industries, Subcommittee SC 2, Pipeline transportation systems.DIN EN ISO 16440:2017-07 EN ISO 16440:2016 (E) 4 IntroductionUsers of this document are advised that further or differing requirements might be needed for individual applications. This document is not i

33、ntended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment, or engineering solutions for the individual application. This might be particularly applicable where there is innovative or developing technology. Where an alternative is offered, it is advisable that

34、the vendor identify any variations from this document and provide details.DIN EN ISO 16440:2017-07 EN ISO 16440:2016 (E)5 1 ScopeThis document specifies requirements, including corrosion protection, for the design, fabrication, installation and maintenance of steel-cased pipelines for pipeline trans

35、portation systems in the petroleum and natural gas industries in accordance with ISO 13623.NOTE 1 Steel casings can be used for mechanical protection of pipelines at crossings, such as at roads and railways and the installation of a casing at a highway, railway, or other crossing can be required by

36、the permitting agency or pipeline operator.NOTE 2 This document does not imply that utilization of casings is mandatory or necessary.NOTE 3 This document does not imply that cased crossings, whether electrically isolated or electrically shorted, contribute to corrosion of a carrier pipe within a cas

37、ed crossing. However, cased crossings can adversely affect the integrity of the carrier pipe by shielding cathodic protection (CP) current to the carrier pipe or reducing the CP effectiveness on the carrier pipe in the vicinity of the casing. Their use is not recommended unless required by load cons

38、iderations, unstable soil conditions, or when their use is dictated by sound engineering practices.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the editi

39、on cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 15589-1, Petroleum, petrochemical and natural gas industries Cathodic protection of pipeline systems Part 1: On-land pipelinesEN 12954, Cathodic protection of buried or imme

40、rsed metallic structures General principles and application for pipelines3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: availabl

41、e at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso.org/obp3.1carrier pipepipe that conveys the fluidNote 1 to entry: Note to entry: This applies to both transmission and distribution piping.3.2casingsteel pipe installed around a carrier pipe for mechanical prot

42、ectionDIN EN ISO 16440:2017-07 EN ISO 16440:2016 (E) 6 3.3electrolytemedium in which electric current is transported by ions3.4electrolytic contactionic contact between the carrier pipe and the casing pipe through an electrolyte3.5end sealdevice installed over or within the end of a casing to keep w

43、ater, deleterious materials and debris out of the casing or provide a water tight seal between the casing and the carrier pipe3.6holidayunintentional discontinuity in a protective coating that exposes the bare steel surface to the environment3.7isolatorspacerdielectric device designed to electricall

44、y isolate a carrier pipe from a casing and provide support for the carrier pipe3.8metallic shortunintentional contact between two metallic structures3.9P/S potent ia lpipe-to-electrolyte potentialstructure-to-electrolyte potentialpotential difference between the surface of a buried or submerged meta

45、llic structure (pipe or casing) and the electrolyte that is measured with respect to a reference electrode in contact with the electrolyte3.10split sleevecasing installed in situ by welding two halves of the casing together around the carrier pipe3.11tunnel liner platesteel plate used when micro tun

46、nelling, used to shore horizontal excavations in soft ground3.12C/S potentialcasingtoelectrolyte potentialpotential difference between the surface of a buried or submerged metallic casing and the electrolyte that is measured with respect to a reference electrode in contact with the electrolyte4 Desi

47、gn4.1 GeneralThe purpose of a casing is to provide additional mechanical protection to the carrier pipe. A casing can also be required by a permitting authority to allow replacement of a carrier pipe without excavations at the location of a crossing.DIN EN ISO 16440:2017-07 EN ISO 16440:2016 (E)7 A

48、carrier pipe within a casing is not designed to be cathodically protected. It is designed to be electrically isolated from the casing with non-conducting spacers, or isolated if the annulus of the casing is filled with a dielectric filler material. The carrier pipe is designed to be protected with a protective coating.Steel casings shall not be cathodically protected