DIN EN ISO 16841-2014 Steel wire ropes - Pulling eyes for rope installation - Types and minimum requirements (ISO 16841 2014) German version EN ISO 16841 2014《钢丝绳 绳索安装的拉孔 类型和最低要求(I.pdf

1、July 2014Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 77

2、.140.65!%7B“2209831www.din.deDDIN EN ISO 16841Steel wire ropes Pulling eyes for rope installation Types and minimum requirements (ISO 16841:2014);English version EN ISO 16841:2014,English translation of DIN EN ISO 16841:2014-07Stahldrahtseile Einziehsen fr die Seilmontage Formen und Mindestanforderu

3、ngen (ISO 16841:2014);Englische Fassung EN ISO 16841:2014,Englische bersetzung von DIN EN ISO 16841:2014-07Cbles en acier Oeils de tirage pour les installations en cble Types et exigences minimales (ISO 16841:2014);Version anglaise EN ISO 16841:2014,Traduction anglaise de DIN EN ISO 16841:2014-07www

4、.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 16 pages07.14 DIN EN ISO 16841:2014-07 2 A comma is used as the decimal marker. National foreword This document (EN ISO 16841:2014) has been prepared by Technical Committee ISO/TC 105 “Steel

5、wire ropes” in collaboration with Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and acces-sories Safety” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Stahldraht und Stahldraht-erzeugnisse (Steel Wire and Wire Pro

6、ducts Standards Committee), Working Committee NA 099-00-04 AA Drahtseile, Seil-Endverbindungen und Anschlagseile. The DIN Standard corresponding to the International Standard referred to in this document is as follows: ISO 7500-1 DIN EN ISO 7500-1 National Annex NA (informative) Bibliography DIN EN

7、ISO 7500-1, Metallic materials Verification of static uniaxial testing machines Part 1: Tension/ compression testing machines Verification and calibration of the force-measuring system EN ISO 16841March 2014 ICS 77.140.65 English Version Steel wire ropes - Pulling eyes for rope installation - Types

8、and minimum requirements (ISO 16841:2014) Cbles en acier - Oeils de tirage pour les installations en cble - Types et exigences minimales (ISO 16841:2014) Stahldrahtseile - Einziehsen fr die Seilmontage - Formen und Mindestanforderungen (ISO 16841:2014) This European Standard was approved by CEN on 1

9、5 February 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may

10、 be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified t

11、o the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland,

12、 Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by an

13、y means reserved worldwide for CEN national Members. Ref. No. EN ISO 16841:2014 EEUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMContents Page Foreword . 3 Introduction . 4 1 Scope . 5 2 Normative refere

14、nces. 5 3 Terms and definitions 5 4 Requirements . 6 4.1 General 6 4.2 Geometry . 7 4.3 Type testing 10 4.4 Pulling eye working load limit (WLL) . 11 4.5 Welder qualification for rigid-type pulling eyes 11 5 Verification of the requirements . 11 5.1 Tensile test 11 5.2 Durability test . 12 6 Informa

15、tion for use . 12 6.1 Marking 12 6.2 Certificate of compliance 12 Annex A (informative) Determination of the line pull to which the pulling eye is subjected during installation or a re-reeving operation 13 Bibliography 14 2DIN EN ISO 16841:2014-07 EN ISO 16841:2014 (E) ForewordThis document (EN ISO

16、16841:2014) has been prepared by Technical Committee ISO/TC 105 “Steel wire ropes” in collaboration with Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories - Safety” the secretariat of which is held by BSI. This European Standard shall be given the status of a national st

17、andard, either by publication of an identical text or by endorsement, at the latest by September 2014, and conflicting national standards shall be withdrawn at the latest by September 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent

18、rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croati

19、a, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the

20、 United Kingdom. Endorsement notice The text of ISO 16841:2014 has been approved by CEN as EN ISO 16841:2014 without any modification. 3DIN EN ISO 16841:2014-07EN ISO 16841:2014 (E)IntroductionThis International Standard was developed in response to a worldwide demand for an International Standard i

21、dentifying the different types of pulling eyes which are used to facilitate the installing and re-reeving of ropes on a machine.Such pulling eyes, sometimes referred to as beckets, are often used when another rope is required to pull the new rope into place.4DIN EN ISO 16841:2014-07 EN ISO 16841:201

22、4 (E) 1 ScopeThis International Standard identifies the different types of pulling eyes prepared at, or attached to, a steel wire rope end for connection to another rope when installing a new rope or re-reeving an existing rope on a machine.This International Standard also specifies the minimum requ

23、irements for pulling eyes, including their geometry, strength, maximum line pull to which the pulling eye is intended to be subjected and information for use to be provided by the manufacturer.The pulling eyes covered by this International Standard are not intended to be subjected to a load when the

24、 machine performs a service operation.This International Standard applies to those pulling eyes prepared at, or attached to, ends of steel wire ropes conforming to ISO 2408 and ISO 10425.This International Standard does not apply to steel wire ropes with fibre cores.This International Standard does

25、not cover those separate end connection accessories, which slide over the end of a rope and comprise an eye- and tubular-type braided rope, often referred to as a “wire rope stocking” or “cable sock”.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in th

26、is document and are indispensable to its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 7500-1, Metallic materials Verification of static uniaxial testing machines Part 1:

27、 Tension/compression testing machines Verification and calibration of the force-measuring systemISO 17893, Steel wire ropes Vocabulary, designation and classification3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 17893 and the following apply.3.1pull

28、ing eyeend preparation or end attachment in the form of a loop or eye to facilitate installation or re-reeving of a steel wire rope on a machine3.2flexible-type pulling eyeend preparation or end attachment in the form of a loop or eye, made from components of ropeEXAMPLE Individual strands or core,

29、or tapered outer strands, reduced by removing some of the constituent wiresNote 1 to entry: Pulling eyes made from the centre strand of the core have limited load capacity.5DIN EN ISO 16841:2014-07EN ISO 16841:2014 (E)3.3rigid-type pulling eyeend preparation or end attachment in the form of a loop o

30、r eye, made by welding a component, such as a pad eye, modified eyebolt or chain link to the end of a stranded rope3.4semi-rigid-type pulling eyeend preparation or end attachment in the form of a loop or eye, comprising looped short length of smaller diameter wire rope secured in two opposing gusset

31、s between outer strands of the larger parent rope by a swaged ferrule3.5single use pulling eyeend preparation or end attachment in the form of a loop or eye located on the drum end of the rope for the purposes of installation and subsequent removal of the rope following a single service life3.6multi

32、ple use pulling eyeend preparation or end attachment in the form of a loop or eye, fitted to rope intended to experience multiple service lifeEXAMPLE Installation and/or multiple re-reeving or end for ending the rope4 Requirements4.1 GeneralThe manufacturer shall prepare detailed manufacturing instr

33、uctions for each type of pulling eye that they intend to produce. These instructions shall, at least, as applicable to the type of pulling eye, include the following aspects: the rope types and diameters for which the pulling eye type is suitable; method for preparing the rope end; matching the pad

34、eye, modified eyebolt or chain link to the rope; method for welding component to the rope; method for forming the eye or loop; method for preparing the tapered section; inspection criteria.The manufacturers instructions shall be supported by a written declaration stating that the system has passed t

35、he type testing requirements of 4.3.Pulling eyes shall be made in accordance with the manufacturers instructions.In the case of the welded components attached to the rope end, the welding shall be performed by a qualified person.Qualification procedure shall be performed as defined in 4.5.Requalific

36、ation is not required, provided a minimum of three component welds are made during any 12-month period.6DIN EN ISO 16841:2014-07 EN ISO 16841:2014 (E) 4.2 Geometry4.2.1 Flexible-type pulling eye made from the centre strand of the coreThe dimensions of the eye or loop shall be such that it shall be p

37、ossible for its shape to change sufficiently enough to pass the completed pulling eye through an aperture of equivalent size to the diameter of the rope which is to be installed.The internal length of the eye or loop, as manufactured, shall be at least three times the diameter of the rope.An illustr

38、ation of such a completed pulling eye is given in Figure 1.Figure 1 Completed flexible pulling eye made from the centre strand of the core4.2.2 Flexible-type pulling eye made from the steel core itselfThe internal length of the eye or loop, as manufactured, shall be at least five times the diameter

39、of the rope.An illustration of such a completed pulling eye is given in Figure 2.NOTE It is not usually possible for a pulling eye made from the steel core itself to be passed through an aperture of equivalent size to the diameter of the rope.Figure 2 Completed flexible pulling eye made from the ste

40、el core itself7DIN EN ISO 16841:2014-07EN ISO 16841:2014 (E)4.2.3 Flexible-type pulling eye secured with pressed ferrulesThe internal length of the eye or loop, as manufactured, shall be at least five times the diameter of the rope.Two examples of flexible pulling eyes secured with pressed ferrules

41、are illustrated in Figure 3 a) and b).a) Flexible pulling eye incorporating auxiliary strand secured by pressed ferrulesb) Flexible pulling eye made from the steel core and secured with pressed ferrulesFigure 3 Flexible pulling eye4.2.4 Rigid-type pulling eyeThe diameter of a pad eye or modified eye

42、bolt at its base shall be such that it will allow for a continuous fillet weld to be applied around its periphery in the first welding pass to secure it to the rope end.The maximum dimensions of the pad eye, modified eyebolt or chain link shall be no greater than the diameter of the rope.An illustra

43、tion of a completed pad eye or modified eyebolt-type pulling eye is given in Figure 4.8DIN EN ISO 16841:2014-07 EN ISO 16841:2014 (E) Figure 4 Typical pad eye or modified eyebolt pulling eyeAn illustration of a rigid-type pulling eye incorporating a welded chain link in Figure 5.Figure 5 Rigid-type

44、pulling eye incorporating welded chain link4.2.5 Semi-rigid type pulling eyeThe selected diameter of the looped short length of rope shall be such that it protrudes above the parent rope diameter when inserted into the gusset between the outer strands of the parent rope prior to the compaction of th

45、e circumscribing swaged ferrule.An illustration of a semi-rigid-type pulling eye is given in Figure 6.9DIN EN ISO 16841:2014-07EN ISO 16841:2014 (E)Figure 6 Example of a semi-rigid pulling eye termination4.3 Type testing4.3.1 SamplingFor each class of rope and rope grade in accordance with ISO 17893

46、 and pulling eye type, the following shall apply. Where the pulling eye design follows a mathematical progression throughout a given size range, rope diameters shall be selected for testing to represent the upper and lower quartiles of that range. Where the pulling eye does not follow a mathematical

47、 progression through a size range, each rope diameter within that range for which the pulling eye is designed shall be selected for testing. For rigid-type pulling eye, each rope diameter within the range for which the pulling eye is designed shall be selected for testing.NOTE Rope of the same diame

48、ter, but of different construction e.g. 8 19S and 8 36WS can contain significantly different wire diameters. Welding settings, electrode size, etc. suited to one construction will not necessarily suit the other construction, hence the need for process validation on each rope within the range.4.3.2 M

49、inimum breaking force of pulling eye (Fp,e,min)The pulling eye manufacturer shall determine the minimum breaking force of the pulling eye, Fp,e,min, and indicate the value on the certificate of compliance (see 6.2).In the case of the flexible-type pulling eyes, the manufacturer shall take account of the strength of the centre strand of the core or the core itself, as applicable, and also the efficiency of the Flemish eye of the core strand or the